Hostname: page-component-78c5997874-4rdpn Total loading time: 0 Render date: 2024-11-17T16:24:57.815Z Has data issue: false hasContentIssue false

Design of a flyback transformer using a stress-annealed iron-based nanocrystalline alloy

Published online by Cambridge University Press:  06 June 2002

F. Costa
Affiliation:
Power Electronic research team, LESIR/SATIE, ESA 8029, ENS de Cachan, 61 avenue du Président Wilson, 94230 Cachan, France
F. Alves*
Affiliation:
Magnetic Materials research team, LESIR/SATIE, ESA 8029, ENS de Cachan, 61 avenue du Président Wilson, 94230 Cachan, France
A. Benchabi
Affiliation:
Magnetic Materials research team, LESIR/SATIE, ESA 8029, ENS de Cachan, 61 avenue du Président Wilson, 94230 Cachan, France
F. Simon
Affiliation:
Magnetic Materials research team, LESIR/SATIE, ESA 8029, ENS de Cachan, 61 avenue du Président Wilson, 94230 Cachan, France
S. Lefèbvre
Affiliation:
Power Electronic research team, LESIR/SATIE, ESA 8029, ENS de Cachan, 61 avenue du Président Wilson, 94230 Cachan, France
Get access

Abstract

This paper presents some results from experiments carried out on a flyback converter whose transformer has been built with a new stress-annealed nanocrystalline (iron-based) material developed by our laboratory team. This original process has provided a low value of relative permeability (around 200) at a high induction level, thereby making it possible to store large amounts of energy. A flyback transformer without air-gap was thus tested in order to evaluate the performance of this material, with highly satisfactory results being obtained. Because of the material's low magnetic losses at a high induction level and high-frequency switching (up to 25 kHz), low transformer losses along with a low temperature rise were observed. A figure of merit is proposed in order to situate our material performances among others.

Keywords

Type
Research Article
Copyright
© EDP Sciences, 2002

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

Wm. MacLyman, Transformer and inductor design handbook, 2nd edn. (Dekker, 1998)
M. Ferch, Light transformers for kW SMPS based on nanocrystalline soft magnetic cores, PCIM98 Proceedings, pp. 607-613
Hofmann, B., Kronmuller, H., J. Magn. Magn. Mater. 152, 91 (1996) CrossRef
Alves, F., Desmoulins, J.-B., Hérisson, D., Rialland, J.-F., Costa, F., J. Magn. Magn. Mater. 215-216, 387 (2000) CrossRef
Spreen, J.H., IEEE Trans. Power Electron. 5, 424 (1990) CrossRef
D. Hérisson, Mémoire Ingénieur CNAM, 1999
S. Mulder, Power Ferrite loss formulas for transformer design, PCIM95 Proceeding, p. 221
J. Hess, M. Zenger, The influence of material properties of ferrite core on the temperature rise of transformers, in SIEMENS Ferrite & accessories Technical Report, pp. 27-29