In present study, the semi-solid slurry of the AZ91–2Ca–1.5Ce alloy was firstly prepared by gas-bubbling processing and then was formed by die casting and squeeze casting, respectively. The influence of processing parameters on microstructure and mechanical properties of the alloy was investigated. The results show that increase of gas-flow rate and appropriate pouring temperature can improve the quality of the semi-solid slurry and change the morphology of primary α-Mg particles to rosette-like shape or roundness. Meanwhile, the addition of calcium and cerium refines the as-cast microstructure and dramatically improves the tensile properties, also the strengthening phase Al4Ce exists around the grain boundary. The peak ultimate tensile strength (UTS), yield strength, and elongation of rheo-die casting AZ91–2Ca–1.5Ce alloy are 202 MPa, 154 MPa, and 2.3%, respectively. Especially, compared with conventional liquid die-casting, the UTS and elongation of rheo-die casting AZ91–2Ca–1.5Ce alloy were improved by 8% and 64%, respectively. Meanwhile, the rheo-die casting alloy also showed higher mechanical properties than rheo-squeeze casting alloy, since the higher speed that die casting provided could induce more compact microstructure and remain the semi-solid characteristic better.

To investigate the recrystallization behavior of large sized Nb–V microalloyed steel rods during thermomechanical controlled processing (TMCP), a series of isothermal hot compression tests were conducted on a Gleeble 1500 thermomechanical simulator. The kinetics and microstructure evolution models of dynamic recrystallization, static recrystallization, metadynamic recrystallization and the grain growth model of the tested steel were developed. Based on the developed models, a finite element (FE) model coupled with the recrystallization behavior of large sized Nb–V microalloyed steel rods during TMCP was established. Then, the distributions and evolutions of recrystallization fraction and grain size during the whole deformation process are obtained and analyzed. Finally, the predicted results were compared with experimental ones, and they show good agreement. This illustrates that the recrystallization models of the tested steel are valid and the developed FE model of large sized Nb–V microalloyed steel rods during TMCP is effective.

High iodine containing oxides are of interest as biocidal components in energetic applications requiring fast exothermic reactions with metallic fuels. Aerosol techniques offer a convenient route and potentially direct route for preparation of small particles with high purity, and are a method proven to be amenable and economical to scale-up. Here, we demonstrate the synthesis of various iodine oxide/iodic acid microparticles by a direct one-step aerosol method from iodic acid. By varying temperature and humidity, we produced near phase pure δ-HIO3, HI3O8, and I2O5 as determined by X-ray diffraction. δ-HIO3, a previously unknown phase, was confirmed in this work. In addition, scanning electron microscopy was used to examine the morphology and size of those prepared iodine oxide/iodic acid particles and the results show that all particles have an irregularly spherical shape. Thermogravimetric/differential scanning calorimetry measurement results show that HIO3 dehydrates endothermically to HI3O8, and then to I2O. I2O5 decomposes to I2 and O2.

SiC nanoparticles reinforced magnesium matrix composite was fabricated by ultrasonic vibration assisted squeeze casting. Since ultrasonic device could meet the use requirements according to theoretic calculation, uniform dispersion of SiC nanoparticles was expected to achieve. The grains of the composite were refined compared with the AZ91 alloy, which was related to the increase of nucleation sites during solidification and Zenner pinning effect caused by SiC nanoparticles. With increasing the ultrasonic power, grain size of the composite changed no obviously while the morphology of β-Mg17Al12 phase was significantly affected. The ultimate tensile strength, yield strength, and elongation to fracture of the composites fabricated under different ultrasonic powers were simultaneously improved compared with the AZ91 alloy. The increase of yield strength could be attributed to Hall–Petch strengthening and Orowan strengthening for the present composites. Theoretical value of the yield strength obtained by the square root method was close to the experimental value.

The ground state properties of the α′ and α″ martensitic phases and energetic pathways of the β → α′/α″ martensitic transformations in Ti–(0–30 at.%)V alloys were investigated by first-principles method in combination with virtual crystal approximation. The results show that lattice parameters with c/a of the α′ phase and lattice parameters with b/a, c/a of the α″ phase are significantly sensitive to composition, and the atomic shuffle y of the α″ phase decreases from that of the α′ phase toward that of the β phase with increasing V content in Ti–V alloys. The compositional α′/α″ phase boundary is about 10 at.% V, from the viewpoints of energetics and mechanical stability of these phases. The principal lattice strains of the β → α′ transformation are insensitive to the V content, while those of the β → α″ transformation change significantly with increasing V content. The volume variation for β → α′ increases, whereas that for β → α″ decreases with increasing V content in Ti–V alloys. The energetic pathway results show that the relative stability of the α′ and α″ phases decrease with increasing V content and temperature and that there is no energy barriers during the β → α′/α″ martensitic transformations at temperatures from 0 to 400 K.

Freeze casting of traditional ceramic suspensions and freeze casting of preceramic polymer solutions were directly compared as methods for processing porous ceramics. Alumina and polymethylsiloxane were freeze cast with four different organic solvents (cyclooctane, cyclohexane, dioxane, and dimethyl carbonate) to obtain ceramics with ∼70% porosity. Median pore sizes were smaller for solution freeze casting than for suspension freeze casting under identical processing conditions. The pore structures, which range from foam-like to lamellar, were correlated to the Jackson α-factor of the solvent; solvents with low α-factors yielded nonfaceted pore structures, while high α-factors produced more faceted structures. Intermediate α-factors resulted in dendritic pore structures and were most sensitive to the processing method. Small suspended particles ahead of a solid–liquid interface are hypothesized to destabilize the dendrite tip in suspension freeze casting resulting in more foam-like structures. Differences in processing details were highlighted, particularly regarding the improved freezing front observation possible with solution-based freeze casting.

Alumina gel-cast foams were manufactured in a broad total porosity range (43–86%) by using agarose or ovalbumin as gelling agents. The foams were examined in terms of microstructural, permeability, and mechanical properties. For the achieved open porosity level (19–85%), the mean cell size (19–375 µm), and mean window size (8–77 µm) of the alumina foams manufactured using ovalbumin were slightly wider than those obtained using agarose (34–262 µm and 18–33 µm, respectively). By using different contents of agarose (0.3–1 wt%) or albumin (5 wt%) and solids (30–45.9 wt%), it was possible to vary the foaming yield from 1.6 to 4.4 and produce bodies with a very wide permeability level that included several classes of porous ceramics. Darcian (k1) and non-Darcian (k2) permeability coefficients displayed values in the range 3.2 × 10−18 to 4.3 × 10−9 m2 and 1.8 × 10−18 to 6.5 × 10−5 m respectively. Compressive strength of bodies was dependent upon the porosity level, with a variation of 8.5–149.7 MPa.

Modern hydrogen technology requires materials with high capacity storage. Many metals and alloys form cheap metal hydrides that can contain a high volume density of hydrogen. The quaternary alloy Cr–Fe–Ti–Zr with Laves phases is one promising hydrogen storage material. Understanding phase equilibria properties is essential to improve the Laves phases’ hydrogen storage capacity. In this work, the thermodynamic description of two constituent ternary phase materials, Cr–Ti–Zr and Fe–Ti–Zr are investigated using the Calphad method. A set of Gibbs energies was optimized during this work and good agreement between modeling and available experimental information was found. Moreover, a new thermodynamic model for a binary Fe–Zr system was developed based on recent experimental investigation about intermetallic compounds FeZr2 and FeZr3. Obtained in this work results can find application in development of new hydrogen storage materials.

Low volume fraction (0.5, 1, and 2 vol%) SiO2 reinforced magnesium nanocomposites were synthesized using powder metallurgy technique followed by hot extrusion. The nanocomposites were studied for physical, microstructural, ignition, and mechanical properties to study the influence of nanoparticulate addition on monolithic magnesium. The grain size of the developed nanocomposites was observed to marginally decrease with the addition of SiO2 nanoparticulates with 2 vol% SiO2 addition resulting in a grain size of ∼23 μm which is ∼32% lower than that of pure Mg. The ignition temperature of pure Mg was enhanced with the addition of SiO2 nanoparticulates with Mg 2 vol% SiO2 nanocomposite exhibiting an ignition temperature of 611 °C (∼20 °C greater than pure Mg and AZ31 alloy). Under room temperature tensile loading, Hall–Petch strengthening mechanism was the most dominant wherein the addition of SiO2 nanoparticulates to pure magnesium enhances the strength within 0–2 vol% range and ductility in 0–1 vol% range.

The main aim of this research was investigation of the processing-structure-property relationship for polymer blends. The paper presents the results of tests on the structure, basic physical and porous properties of polymer films blend of low density polyethylene (LDPE) with poly(4-methyl-1-pentene) (PMP). Studies utilizing LDPE/PMP blends were undertaken to investigate a three-stage process: melt-extrusion/annealing/uniaxial-stretching (MEAUS), and a two-stage process: melt-extrusion/uniaxial and biaxial stretching (MEUS and MEUBS), used to produce porous films. The permeability and porosity results coupled with small-angle x-ray scattering data provide a direct connection between changes in microstructure to the observed changes in gas transport properties.

In a new design approach, C/C–SiC sandwich structures have been realized via liquid silicon infiltration and in situ joining methods. In the first process step, the carbon fiber reinforced polymer preforms for the planar skin plates as well as for the core structures were manufactured via warm pressing and autoclave technique, using C fiber fabrics preimpregnated with phenolic resin. Thereby, two types of C/C–SiC core structures were used: foldcore and grid core. In the second process step, the sandwich components were pyrolyzed separately, leading to porous C/C preforms and subsequently joined to a C/C sandwich structure, using an adhesive. In the last process step, the C/C structure was infiltrated with molten Si, and the SiC matrix was built up by a chemical reaction of Si and C, leading to a permanently joined C/C–SiC sandwich structure. For mechanical characterization, sandwich specimens were manufactured and tested in 4 point bending.

The BiOBr/Ag3PO4 composites were fabricated by a facile in situ deposition of Ag3PO4 nanoparticles on the BiOBr microsheets and analyzed by X-ray diffraction, scanning electron microscope, high resolution transmission electron microscope, X-ray photoelectron spectroscopy, UV–vis diffuse reflectance absorption spectra, Fourier transform infrared, Raman, photoluminescence (PL), and photoelectrochemical techniques. The photocatalytic performances of as-prepared samples were investigated and compared through degradation of Rhodamine B (RhB) solution. The results suggested that 30 wt% amount of BiOBr in the composites possessed the highest photocatalytic activity. The remarkably improved photocatalytic performances of BiOBr/Ag3PO4 composites could be ascribed to the efficient separation of electron–hole pairs, due to suitable energy band potentials between BiOBr and Ag3PO4. Furthermore, the photoelectrochemical and PL tests verified the separation and transfer efficiency of charges was promoted.

Conventional metallic antibacterial materials release metal ions and reactive oxygen species (ROS) for killing bacteria. Herein, we found that nanoporous gold (NPG) exhibits antibacterial activity (AA) at an intermediate relative humidity (RH) of 60% against Escherichia coli and Staphylococcus epidermidis in contrast to the inert behavior of bulk gold. The dependence of AA on RH, morphological observations of bacteria on NPG, and transcriptomic analyses of NPG-treated Escherichia coli were investigated. These observations collectively suggest that biological processes in cell walls containing peptidoglycan and cell membranes are significantly disrupted by direct contact with NPG. Metal ions and ROS were not detected, and therefore are not responsible for the present antibacterial properties of NPG. The catalytic nature of NPG may be responsible for its AA, probably because of lattice distortion at the surface of nanosized ligaments with large curvature.

The effects of retrogression and re-aging (RRA) treatment on intergranular corrosion (IGC), exfoliation corrosion (EXCO), stress corrosion cracking (SCC) behavior and microstructure of spray formed Al-7075 were investigated by a scanning electron microscope, a transmission electron microscope, slow strain rate test, and EXCO and IGC test. The results show that the precipitates are redissolved in the matrix of the alloy after retrogression at 200 °C for a suitable time (8 min), and the grain boundary precipitates are discrete and the obvious precipitate free zones are left at the grain boundaries. After RRA with suitable retrogressed time, thin homogeneous dispersive precipitates are separated out again in the matrix. After retrogression at 200 °C for 8 min and re-aging, the ultimate tensile strength, elongation, IGC depth, EXCO rating, and SCC index of spray formed Al-7075 are 791 MPa, 8.5%, 29.8 μm, EA, and 0.155, respectively.

In this research, the effect of austenitizing at 900–1100 °C and tempering at 250–650 °C on the microstructure and mechanical properties of 410 and 410 Ni martensitic stainless steels was investigated. The transformation of austenite to ferrite surrounded the austenitizing within the temperature range of 900–1050 °C. The grain size and hardness measurements proved that austenitizing at 1050 °C leads to the partial dissolution of carbides without a considerable growth of austenite grains. The mechanical tests showed two peaks in strength and troughs in ductility by tempering at 450 and 650 °C due to the formation of primary and secondary carbides. The better ductility and fracture toughness in 410 Ni, comparing to 410, were attributed to the effect of Ni on stacking fault energy. Fractured surfaces revealed ductile fracture of the samples tempered at low temperatures, e.g., 250 °C. However, after tempering at 450 and 650 °C, 410 showed a brittle fracture and 410 Ni exhibited a dual intergranular-brittle fracture mechanism.