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  • Print publication year: 2012
  • Online publication date: May 2012

2 - Early History of Iron and Steel

Summary

Native Iron

The only sources of iron available to early humans were meteoric iron and native (telluric) iron. Both were scarce. Most meteorites are nonmetallic; only about 6% are iron, and these contain about 7 to 15% nickel. In 1808, William Thomson sectioned and etched a meteorite, noting the remarkable patterns. Although he published his findings in 1808, they attracted little interest. Also in 1808, an Austrian, Alois von Widmannstätten, also etched a meteorite and observed the structure that is now known by his name. In 1820, he and Carl von Schreibers published a book on meteorites, which contained a print from a heavily etched meteorite (Figure 2.1). Native iron is even scarcer, being limited to small particles in western Greenland. Archeological finds of iron with considerable amounts of nickel suggest that they were made from meteorites.

The first production of iron dates back to at least 2000 bc in India and Sri Lanka. By 1200 bc, production of iron was widespread in China and the Near East. The most common iron ores are hematite (Fe2O3) and magnetite (Fe3O4). Smelting of iron involved heating iron ore (oxides of iron) with charcoal. The reaction of iron oxide with carbon produced carbon monoxide and carbon dioxide. The air was supplied by either a natural draft or some means of blowing. Early furnaces were of various types. An open-pit furnace is shown in Figure 2.2. The carbon content of iron produced in pit furnaces was usually low because of the low temperatures achieved and resulted in semisolid sponge.

References
Aston, JStong, E. BWrought Iron and Its ManufactureByer Co. 1939
1971
Smith, C. SA History of MetallographyUniversity of Chicago Press 1960
Verhoeven, J. DSteel Metallurgy for the Non-MetallurgistASM International 2007