Conventional pNIPAAm microgel synthesis utilizes surfactants to suspend pre-gel droplets in the immiscible continuous phase due to the slow polymerization required for synthesizing pNIPAAm in aqueous solvent. To improve the fabrication process and to eliminate the effects of surfactant on microgel quality, a surfactant-free and water-free method was developed. Rapid polymerization of high-quality microgels was achieved in a single-channel microfluidic device to help maintain the integrity of gel particles without the addition of surfactants. The droplet generation mechanism and the effect of flow rate of the two in-going immiscible fluid on the geometry of the produced microgels were studied. The produced microgels have low polydispersity with a dispersity index of 6.4%. The pNIPAAm hydrogels fabricated in the DMSO solvent has smaller pore size and more uniform microstructure compared to that synthesized in water. The fabricated pNIPAAm microgels show a sharp volume phase transition at ∼32 °C and high deswelling/swelling rate.

Droplet based microfluidics (digital microfluidics) with Electrowetting on dielectric (EWOD) has gained popularity with the promise of being technology for a true lab-on-chip device with applications spanning across assays/library prep, next-gen sequencing and point-of-care diagnostics. Most electrowetting device architecture are linear electrode arrays with a shared path for droplets, imposing serious limitations -- cross contamination and limited number of parallel operations. Our work is in addressing these issues through large 2D grid arrays with direct addressability providing flexible programmability.

Scaling electrowetting to larger arrays still remains a challenge due to complex and expensive cleanroom fabrication of microfluidic devices. We take the approach of using inexpensive PCB manufacturing, investigate challenges and solutions for scaling electrowetting to large area droplet manipulation. PCB manufactured electrowetting arrays impose many challenges due to the irregularities from process and materials used. These challenges generally relate to preparing the surface that interfaces with droplets -- a dielectric material on the electrodes and the top most hydrophobic coating that interfaces with the droplets. A requirement for robust droplet manipulation with EWOD is thin (<10um) hydrophobic dielectric material which does not break down at droplet actuation voltages (AC/DC, 60V to 200V) and has a no droplet pinning. For this, we engineered materials specifically for large area PCBs.

Traditionally, digital microfluidic devices sandwich droplets between two plates and have focussed on sub-microliter droplet volumes. In our approach, droplets are on an open surface with which we are able to manipulate droplets in microliter and milliliter volumes. With milliliter droplet manipulation ability on our electrowetting device, we demonstrate “digital millifluidics”. Finally, we report the performance of our device and to motivate the need for large open arrays we show an example of running multiple parallel biological experiments.

Multimaterial bioprinting technologies offer promising avenues to create mini-organ models with enhanced tissue heterogeneity and complexity. This article focuses on the application of three-dimensional bioprinting to fabricate organ-on-a-chip systems for in vitro drug testing and screening. We illustrate the capabilities and limitations of a bioprinting approach compared to microfabrication in constructing an organ-on-a-chip device. Further, we propose strategies in multimaterial integration for printing microphysiological tissue models. With these analyses, key challenges and future directions are highlighted.

Paper is a material made from renewable resources, and it has been used intensively for almost 2000 years. It is a highly porous, bendable, and foldable flat structure of randomly arranged and connected fiber-like basic building blocks. The capability to transport fluids without pumps and sophisticated dosing systems is attractive. Paper microfluidics especially has gained increasing interest, particularly in the last decade. Although a number of interesting demonstration devices for easy-to-use diagnostic systems have been reported, only a limited number of these have found applications. This is mainly due to the geometric and chemical complexity of the material. While chemical functionalization (e.g., for defining hydrophobic barriers for spatially resolved fluid transport) is well advanced, understanding and controlling capillary-driven transport of a fluid within the complex porous matrix of paper. This article highlights recent advances and outlines design strategies for successful microfluidic paper-based applications.

Technologies for detecting and analyzing a single molecule help us understand and engineer numerous phenomena observed in nature. Carbon nanotubes (CNTs) are highly efficient molecular conduits due to their atomically smooth surface. Because of their small diameters, comparable to the size of a single molecule, even a single blocking molecule can obstruct CNT fluidic channels. Analyzing these pore-blocking events in CNTs therefore enables single-molecule studies. The high-aspect ratios of CNT channels, which extend the time scale of transport, allow for studying molecular transport that is too fast to record in other systems. Both theoretical studies and ensemble experimental measurements have verified the enhanced flow of various ions and molecular species in CNTs. Experimental measurements of a single-CNT fluidic channel, however, have only recently begun, demonstrating the detection of individual DNA, polymer, and alkali-metal ions. This article reviews recent advances in single-nanotube fluidic channels with a focus on experimental measurements.

This issue of MRS Bulletin focuses on materials that enable nanofluidic systems with unusually high mass fluxes, termed “enhancement factor” or “slip flow.” There is now ample evidence of such flow enhancement in nanochannels, with sizes ranging from subnanometer to a few nanometers. Most of the studies to date, both experimental and modeling, have focused on carbon nanotubes and, more recently, on graphene. Different fabrication methods result in different structures, surface chemistries, and defects, with a significant effect on flow enhancement. As new one-dimensional and two-dimensional nanomaterials are synthesized, a deeper understanding of the nanoscale transport physics is needed, particularly in the relationship between material properties and flow behavior. Herein, authors at the forefront of experimental, modeling, and theoretical developments in nanofluidic flow describe the state of the art in materials development and characterization.

Carbon materials exist in a large number of allotropic forms and exhibit a wide range of physical and chemical properties. From the perspective of fluidics, particularly within the confines of the nanoscale afforded by one-dimensional carbon nanotubes (CNTs) and two-dimensional graphene structures, many unique properties have been discovered. However, other questions, such as the link between electronic states and hydrodynamics and accurate model predictions of transport, remain unanswered. Theoretical studies, experiments in large-scale ensembles of CNTs and stacked graphene sheets, and precise measurements at the single-pore and single-molecule level have helped in our understanding. These activities have led to explosive growth in the field, now known as carbon nanofluidics. The ability to produce membranes and devices from fluid phases of graphene oxide, which retain these special properties in molecular-scale flow channels, promises realization of applications in the near term.

Nanotubes (NTs) with diameters less than 2 nm have been proposed for next-generation reverse osmosis membranes. At this molecular scale, the NTs are narrow enough to block salt ions and other contaminants, but still wide enough to allow water to flow along the NTs at seemingly unprecedented rates. Simulations for design of NT membranes can be challenging. On the one hand, the standard equations for water flow through pipes are not applicable at sub-2-nm scales due to the dominance of non-continuum phenomena; on the other hand, full molecular simulations are computationally intractable for flows up to laboratory or prototype scales. This article describes recent multiscale approaches to simulating flows through aligned NT membranes of various materials. These multiscale techniques offer a unique and economical solution that can shed light on sometimes conflicting experimental results and point the way to future engineering design of nanostructured membranes.

Carbon nanostructures, especially carbon nanotubes and graphene nanopores, have been suggested for use in a wide range of purification and separation applications, from the desalination of seawater to the separation of liquids and gases. However, achieving the required high degree of selectivity among the molecules passing through the pores while maintaining rapid transport is a difficult challenge. Here, we examine the physical mechanisms by which nanopores distinguish between small ions and reject salts while passing water, as examples of how selectivity and purification can be achieved. The simple principles described can be utilized to design novel nanoporous materials for the separation of a wide range of gases, liquids, and solutes.

This paper will propose methods to use leaf vasculature formations to advance a material to act as an infrared block. The research shows the use of microfluidics based flows to direct the structural assembly of a polymer into a thermally functional material. To manage IR radiation stop-band to lower a polymer device phase transition temperature. This paper will determine this functionality by hierarchical multi microchannel network scaling, to regulate laminar flow rate by analysis as a resistor circuit.

Nature uses vasculature formations to modulate irradiance absorption by laminar fluidic flow, for dehydration and autonomous self-healing surfaces as a photoactive system. This paper will focus specifically on pressure drop characterization, as a method of regulating fluidic flow. This approach will ultimately lead to desired morphology, in a functional material to enhance its ability to capture and store energy. The research demonstrates a resistor conduit network can define flow target resistance, that is determined by iterative procedure and validated by CFD. This algorithm approach, which generates multi microchannel optimization, is achieved through pressure equalization in diminishing flow pressure variation. This is functionality significant in achieving a flow parabolic profile, for a fully developed flow rate within conduit networks. Using precise hydrodynamics is the mechanism for thermal material characterization to act as a switchable IR absorber. This absorber uses switching of water flow as a thermal switching medium to regulate heat transport flow. The paper will define a microfluidic network as a resistor to enhance the visible transmission and solar modulation properties by microfluidics for transition temperature decrease.

We fabricated a novel open-air channel with high efficient capillary-driven system inspired by a coastal animal “wharf roach”. The animal has open-air channels on its legs to transport water spontaneously using by capillary force. We abstracted principles controlling this phenomenon and applied it to artificial open-air channels, aiming at manipulating liquids without external energies. After surface modification for high surface free energy, the inspired open-air channels were able to transport water against gravity as well as the open-air channels of wharf roach by capillary effect of surface microstructures and chemistries. Topographical variation in micrometer-scaled patterns induced transport velocities improvement due to the enhancement of spreading intervals between the microstructure and wettability. Considering topography of micropatterned surfaces, the open-air channels with controllable transport velocity are applicable to capillary-driven microfluidics and lab-on-a-chips.

Controlling the interactions of light with matter is crucial for the success and scalability of materials-processing applications. When ultrashort pulsed lasers are used, the optimal interplay between the laser and the material parameters enable highly precise and controllable fabrication, allowing structuring down to the nanometer scale. Besides this, a unique aspect for many applications is the possibility of material modifications at multiple length scales, leading to complex micro- and nanoscale architectures, while adding a new dimension to optimization of the structures. As a result, femtosecond laser micro-/nanoprocessing offers unique capabilities for three-dimensional, material-independent modification, opening new opportunities for innovation and exploitation in the materials industry. This article focuses on the implementation of ultrashort pulsed laser-based micro- and nanofabrication methodologies for the realization of structures relevant to biomimetic, fluidic, and biological applications. The wealth of possibilities and the number of new approaches for obtaining complex high-resolution features at the micro- and nanoscales are demonstrated.

Silicon nanotubes (SiNTs) represent unique building blocks for future nanoscale biosensor devices merging electronic sensing and nanofluidics. Configured as ion-sensitive field effect transistors (ISFETs), SiNTs have great potential for charge sensing or label-free chemical detection in minute sample volumes flowing through their inner cavity. In the present study, doped SiNTs were synthesized from the gas phase in a bottom-up approach. To study their nanofluidic and electronic transport properties, single SiNTs were functionally integrated as ISFETs and coupled to a microfluidic system. The experimental results for ion diffusion through a SiNT are in full agreement with numerical calculations based on Fick's second law if a diffusion coefficient is assumed approximately one order of magnitude smaller than the bulk value.

A method for creating pH maps in microchannels containing liquid/liquid and liquid/gas phases comprised of water and CO2 is demonstrated. It is based on a glass slide coated with nanoparticles exhibiting metal-enhanced fluorescence. The time resolution is better than 500 ms, limited by the fluidic control. This work opens the way for new in situ measurements of physical dissolution and chemical reactions in dynamic CO2 gas-liquid systems.

The electrophoretic transport of ions through single walled carbon nanotubes (SWCNTs) of diameters between 1.2 and 1.8 nm was studied for different monovalent chloride salts using microfluidic devices incorporating either a single or few SWCNTs in parallel. The ionic conductance was found to be about one order of magnitude higher than would be expected from simple bulk electrophoresis without any surface effect. Importantly, the ionic conductance measured for different cations did not scale with their bulk electrophoretic mobility thus indicating a selective cation transport through these sub-2 nm SWCNTs. The transport of Na+ was notably found to be favored in comparison to that of Li+, K+ and Cs+. These results highlight the influence of steric and surface effects induced by the nano-confinement on the transport of ions through sub-2 nm SWCNTs.

The microfluidic production of droplets is a well controllable process, which allows templating small spherical containers that can subsequently be transferred into uniformly sized polymer microgel particles by a crosslinking reaction. Recently, the per-channel production rate of N-isopropylacrylamide (NIPAAm) droplets (w-phase) dispersed in a low-viscosity fluorocarbon oil (o-phase) could be increased by a delayed surfactant addition, while maintaining the advantageous dripping regime. Here it should be evaluated, if delayed surfactant addition can be applied to enhance droplet production also for high viscosity continuous phases, which is associated with a change to an inviscid drop scenario compared to the previously used setting of viscous drops. It could be illustrated that the concept of delayed surfactant addition holds true also for viscous continuous phases and allows ∼8 fold increased flow rates in the dripping regime. Surprisingly, the droplet size increased at higher total flow rate with constant flow rate ratios of w- and o-phases, which is discussed in the light of viscous dissipation, microchannel bulging and viscosity of the continuous phase. More rigid microchannels such as from glass may allow further exploring this phenomenon in the future.

Studying the transport of ions through single-walled carbon nanotubes (SWCNTs) necessitate the fabrication of a fluidic setup integrating carbon nanotubes. In this article, we report on the development of a simple fabrication protocol of SWCNTs fluidic devices. This protocol allows an excellent control of the system features and of the experimental conditions compared with previously published protocols. Our protocol based on the use of the popular SU-8, the preferred photoresist for the fabrication of high-aspect-ratio patterns, allows one to prepare sealed microfluidic devices incorporating one or several tens of individual carbon nanotubes of length between 20 and 80 µm.

Lipid-polymer hybrid nanoparticles (LPHN) have great potential as drug delivery devices for treatment of serious medical issues such as cardiovascular disease, tuberculosis, and cancer. Nanoprecipitation is a commonly used method to synthesize LPHN in a low cost manner. However, this multi-step process proves to be difficult in consistently producing uniformly sized nanoparticles. Here we developed a microfluidic device that utilizes a three-channel pathway and mixer channel to synthesize uniformly sized LPHN in a controlled manner. Dynamic light scattering results of the microfluidic synthesized nanoparticles show decrease in diameter size from 140 nm to 40 nm as the Reynolds number of the channel inflow increases. Transmission electron microscopy confirms the size and morphology of the nanoparticles. Three dimensional structure of the LPHN were observed using atomic force microscopy. The production of higher quality nanoparticles using our microfluidics device can expedite the research and development process of drug delivering lipid polymer nanoparticles.

The physics underlying operation of cold (room-temperature) ionic-liquid emitter sources for use in propulsion shows that such thrusters are advantaged relative to all other “rockets” because of the direct scaling of power with emitter array density. Nanomaterials and their integration through nano- and microfabrication can propel these charged-particle sources to the forefront and open up new applications including mass-efficient in-orbit satellite propulsion and high-thrust-density deep-space exploration. Analyses of electrostatic, fluid-dynamic, and electrochemical limits all suggest that arrays of such ionic-liquid thrusters can reach thrust densities beyond most in-space propulsion concepts, with a limit on nanoporous thruster packing density of ∼1 μm due to ionic-liquid viscous flow and electrochemistry. Nanoengineered materials and manufacturing schemes are suggested for the implementation of microfabricated and nanostructured thruster arrays.

A cylindrical-shaped micropillar array embedded microfluidic device was proposed to enhance the dispersion of cell clusters and the efficiency of single cell encapsulation in hydrogel. Different sizes of micropillar arrays act as a sieve to break Escherichia coli (E. coli) aggregates into single cells in polyethylene glycol diacrylate (PEGDA) solution. We applied the external force for the continuous breakup of cell clusters, resulting in the production of more than 70% of single cells into individual hydrogel particles. This proposed strategy and device will be a useful platform to utilize genetically modified microorganisms in practical applications.