The digitalisation of the industry offers new opportunities to discuss design activities and support tools. Advancement in AI allows thinking about new Designer-AI tools interaction in the design process. The paper aims to initiate a characterisation of tools issued from researches in the application of AI in Design to rethink the division of work between Designer-AI tools. The paper is based on the literature on the concept of Levels of Automation in cognitive engineering, manufacturing and robotics, and proposes a grid of characterisation of the Level of Automation for the design process.

The aim of the present work is to show possibilities with which 3D models in virtual reality (VR) can be created and exported. First an overview of the existing hard- and software is given. Subsequently, existing solution concepts are analysed which, however, are not used in product development. Based on these knowledge a concept for the creation of 3D models in VR and the export of these models is developed.

The paper presents a systematic literature review investigating definitions, uses, and application of data-driven design in the concept development process. The analysis shows a predominance of the use of text mining techniques on social media and online reviews to identify customers’ needs, not exploiting the opportunity granted by the increased accessibility of IoT in cyber-physical systems. The paper argues that such a gap limits the potential of capturing tacit customers’ needs and highlights the need to proactively plan and design for a transition toward data-driven design.

Overspecification or excess margin in a design can enhance its ability to absorb changes and uncertainty, but also deteriorates performance criteria such as weight and cost. This paper shows how the Margin Value Method (article in review) can be applied in conjunction with CAE tools such as FEA to quantify excess margin where a design is too complex for algebraic analysis. This new application context for the MVM is illustrated using a case study of a flange coupling design, in which topology optimisation is used within the MVM to identify opportunities for design improvement.

The development of product-service systems (PSS) requires the design of value propositions, which involves challenging activities. In the context of business model innovation, gamification is presented as a practical mechanism to support the design process. This study aims to create a prototype of a gamified approach to design PSS value propositions and to compare its application to a traditional design approach. Based on a design experiment, the advantages and problems for both approaches were evaluated, providing insights for further development of the new version of the gamified approach.

Spatial Augmented Reality (SAR) differs from other forms of AR by allowing the projection of digital images onto a model. This allows the AR to be more tangible and for interaction to be more realistic. The scale of the model plays a role in the realism but may be constrained by technical factors. This study attempts to understand the influence scale has on a design session by analysing the concept generation process, the ease of designing and the design behaviour. Understanding how these factors are influenced by the model scale betters the understanding of how SAR can influence design.

The automotive community has found to design and test autonomous systems, traditional CAE tools are not enough. The number of sensors and controls involved makes it very difficult to predict all the possible scenarios and system reactions to them. An approach to provide input to all the sensors and control systems is to use gaming engines. They are used “headless”, and in other cases with multiple users in the environment. In this paper we will highlight one case on how they are changing how the Army designs, tests, and sets requirements for autonomous ground systems.

To enhance the success of innovations, various methods for foresight have been developed. Automatization yields the potential of shifting effort away from the process to the actual in-depth analysis of resulting scenarios in scenario-technique. Within this paper, an approach based on a user-specific classification of input factors (consistency values) is presented. Generic consistency patterns used for a semi-automatized consistency assessment based on artificial neural networks are identified using a case study approach. Hereby, the effort for scenario-technique can be reduced significantly.

In design engineering, the early consideration of tolerance chains contributes to robust design. For this, a link of design and tolerancing domains is essential. This paper presents a combination of the graph-based tolerancing approach and the Contact and Channel approach to link these domains. The combined approach is applied at a coinage machine. Here it provides detailed insights into state-dependent relations of embodiment and functions, which can improve robustness evaluation of the concept. This approach shows a possibility to bridge the gap between design and tolerancing domains.

Conceptual design, as an early phase of the design process, is known to have the highest impact on determining the innovation level of design results. Although many tools exist to support designers in conceptual design, additional knowledge, especially knowledge related to emerging technologies, is still often needed. In this paper the authors aim to propose a data-driven creative concept generation and evaluation approach to support designers in incorporating emerging technologies in the new product early development stage. The approach is demonstrated by means of an illustrated example.

Combinational creativity can play a significant role in supporting designers to produce creative ideas during the early stages of new product development. This paper explores conceptual distances in combinational creativity from computational perspectives. A study conducted indicates that different computational measurements show different conceptual distance results. However, the study suggests far-related ideas could lead to outcomes that are more creative than closely-related ones. This paper provides useful insights into exploring future computational design support tools.

This paper suggests that analysing the effect of visualisation technologies during design reviews should include variables related to design reviewers’ expertise and focus on the process variables rather than the outcomes. The experiment showed better averages in terms of design understanding for groups in desktop interface than for groups in virtual reality. However, the observed difference might also be due to experience with the technology. Finally, regardless of the visualisation technology, higher expertise group showed consistently better design understanding than lower expertise groups.

The development of cyber-physical systems requires close cooperation between stakeholders from different disciplines. Model-based systems engineering support this by the design of a system model. Non-identified domain knowledge by the stakeholders is a challenge when creating the system model. The CONSENS 3D-Modeling Method supports the domain-independent elicitation of domain knowledge using a 3D environment and enables the derivation of a SysML system model. We applyed the method by implementing a prototype, called 3D Engineer, to an application example from the automotive industry.

Sketching and prototyping are parts of a ‘reflective conversation with materials of a design situation’ (Schön, 1992). To support this conversation, we developed a reflective tool -the Reflection Canvas- that facilitates reflection activities through sketching and prototyping on the one hand and verbalisation on the other. We introduced the reflective tool to design students. Based on observation and answers from a questionnaire data reveal that guided reflection structured the process in a helpful way. It also turned out students had difficulties to switch from visualisation to verbalisation.

The capacity of building services in many hospitals exceeds the requirements by significant amounts. Oversizing of building services has a direct impact on building efficiency and operational costs, ultimately impacting upon patient care, by diverting much needed funding. A key factor leading to the oversizing is the excessive and uncoordinated application of design margins across various project stages. Based on a hospital case study, this paper analyses the reasons for the overdesign of a replacement cooling system and raises the importance of managing margins activity to avoid overdesign.

The advancements in the field of VR allow designers to use VR as a technology for sketching ideas in a virtual space. In this paper, Gravity Sketch (a VR sketching software) is used as an ideation sketching tool in the process of product styling. The goal of this research is to examine the advantages and points-of-pain when using virtual reality tools in the process of product styling. 29 Master students used the VR sketching tool in their design process and all of them had feedback and insights on the tool.

The terms IoT and Industry 4.0 are promising increasingly sophisticated solutions, but the realisation will depend on the inclusion of robust and reliable sensors. If the gathered data is flawed or inaccurate the performance of the whole system will be compromised. By reviewing research on robustness indicators, mechatronics and sensor properties as well as listing mechanical noise factors and providing an electromechanical trade-off example, the paper highlights the importance of considering both mechanical and electrical noise factors and robustness in early development of connected devices.

The multidisciplinary nature and lack of comprehensive ‘materials-product-manufacturing’ knowledge of Functionally Graded Additive Manufacturing (FGAM) require training to support the future Additive Manufacturing experts. INEX-ADAM, an EU funded project is building a transnational platform to promote FGAM. Brunel University London conducted two-day workshop on FGAM at the University of Zagreb in Croatia with academics and industry professionals. The workshop will strengthen the research capabilities to harness the potential of the FGAM and mitigate the constraints to industrial applications.