Hostname: page-component-8448b6f56d-c47g7 Total loading time: 0 Render date: 2024-04-22T04:47:47.663Z Has data issue: false hasContentIssue false

Effects of texturing patterns on the adhesion strength of atmosphere plasma sprayed coatings

Published online by Cambridge University Press:  16 May 2017

Na Tan
Affiliation:
Institute of Surface/Interface Science and Technology, Key Laboratory of Superlight Material and Surface Technology of Ministry of Education, Harbin Engineering University, Harbin 150001, China; and National Key Laboratory for Remanufacturing, Academy of Armored Forces Engineering, Beijing 100072, China
Zhi-guo Xing
Affiliation:
National Key Laboratory for Remanufacturing, Academy of Armored Forces Engineering, Beijing 100072, China
Xiao-li Wang*
Affiliation:
National Key Laboratory for Remanufacturing, Academy of Armored Forces Engineering, Beijing 100072, China
Hai-dou Wang*
Affiliation:
Institute of Surface/Interface Science and Technology, Key Laboratory of Superlight Material and Surface Technology of Ministry of Education, Harbin Engineering University, Harbin 150001, China; and National Key Laboratory for Remanufacturing, Academy of Armored Forces Engineering, Beijing 100072, China
Guo Jin
Affiliation:
Institute of Surface/Interface Science and Technology, Key Laboratory of Superlight Material and Surface Technology of Ministry of Education, Harbin Engineering University, Harbin 150001, China
Bin-shi Xu
Affiliation:
Institute of Surface/Interface Science and Technology, Key Laboratory of Superlight Material and Surface Technology of Ministry of Education, Harbin Engineering University, Harbin 150001, China; and National Key Laboratory for Remanufacturing, Academy of Armored Forces Engineering, Beijing 100072, China
*
a) Address all correspondence to this author. e-mail: wanghaidou@aliyun.com
Get access

Abstract

Surface texture was prepared on the ASTM1045 steel substrate before spraying. Three texturing patterns (groove pattern, square pattern, and hexagon pattern) were acquired by laser processing to investigate the influence of texturing patterns on the adhesion strength of sprayed coatings. The Ni60 coatings were prepared on the textured surface by atmosphere plasma spraying technology. Scanning electron microscopy and laser 3D microscope were used to characterize the morphology of texturing. The adhesion strength between coating and substrate was examined by the tensile test. Image pro plus software was used to calculate the contact area ratio of the textured substrate. The results show that the texturing processed substrates by laser radiation present plain area between two dimples and the protrusion around texturing, and the contact area between coating and substrate is increased. The adhesion strength of coatings with a groove pattern, a square pattern, and a hexagon pattern is 58, 33, and 47 MPa, respectively. The adhesion strength of sprayed coatings varies with the change of the texturing pattern, and it does not only depend on the contact area ratio but also on the texturing density and the texturing microstructure.

Type
Articles
Copyright
Copyright © Materials Research Society 2017 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

Footnotes

Contributing Editor: Jürgen Eckert

References

REFERENCES

Wood, R.J.K.: Tribology of thermal sprayed WC–Co coatings. Int. J. Refract. Met. Hard Mater. 28, 8294 (2010).Google Scholar
Wang, B.Q. and Shui, Z.R.: The hot erosion behavior of HVOF chromium carbide-metal cermet coatings sprayed with different powders. Wear 253, 550557 (2002).Google Scholar
Xiao, G.Y., Lu, Y.P., Zhu, R.F., Li, S.T., and Wang, A.J.: Effect of post-deposition heat treatment on mechanical properties of thermally sprayed hydroxyapatite coating. Surf. Eng. 24, 307312 (2008).Google Scholar
Skopp, A., Kelling, N., Woydt, M., and Berger, L.M.: Thermally sprayed titanium suboxide coatings for piston ring/cylinder liners under mixed lubrication and dry-running conditions. Wear 262, 10611070 (2007).CrossRefGoogle Scholar
Sedmak, P., Seiner, H., Sedlak, P., Landa, M., Musalek, R., and Matejicek, J.: Application of resonant ultrasound spectroscopy to determine elastic constants of plasma-sprayed coatings with high internal friction. Surf. Coat. Technol. 232, 747757 (2013).CrossRefGoogle Scholar
Shan, X., Zou, Z., Gu, L., Yang, L., Guo, F., Zhao, X., and Xiao, P.: Buckling failure in air-plasma sprayed thermal barrier coatings induced by molten silicate attack. Scr. Mater. 113, 7174 (2016).CrossRefGoogle Scholar
Garcia-Alonso, D., Serres, N., Demian, C., Costil, S., Langlade, C., and Coddet, C.: Pre-/during-/post-laser processes to enhance the adhesion and mechanical properties of thermal-sprayed coatings with a reduced environmental impact. J. Therm. Spray Technol. 20, 719735 (2011).Google Scholar
Lyphout, C., Nylen, P., and Ostergren, L.G.: Adhesion strength of HVOF sprayed IN718 coatings. J. Therm. Spray Technol. 21, 8695 (2012).Google Scholar
Wei, S., Wang, G., Deng, D., and Rong, Y.: Microstructure characterization and thermal behavior around crack tip under electropulsing. Appl. Phys. A: Mater. Sci. Process. 121, 6976 (2015).Google Scholar
Jiang, X.P., Wang, X.Y., Lia, J.X., Li, D.Y., Man, C.S., Shepard, M.J., and Zhai, T.: Enhancement of fatigue and corrosion properties of pure Ti by sandblasting. Mater. Sci. Eng., A 429, 3035 (2006).CrossRefGoogle Scholar
Maressa, P., Anodio, L., Bernasconi, A., Demir, A.G., and Previtali, B.: Effect of surface texture on the adhesion performance of laser treated Ti6Al4V alloy. J. Adhes. 91, 518537 (2015).CrossRefGoogle Scholar
Sajjady, S.A., Abadi, H.N.H., Amini, S., and Nosouhi, R.: Analytical and experimental study of topography of surface texture in ultrasonic vibration assisted turning. Mater. Des. 93, 311323 (2016).Google Scholar
Marla, D., Bhandarkar, U.V., and Joshi, S.S.: Modeling nanosecond pulsed laser ablation: A focus on temperature dependence of material properties. Manuf. Lett. 2, 1316 (2014).Google Scholar
Fauchais, P., Fukumoto, M., Vardelle, A., and Vardelle, M.: Knowledge concerning splat formation: An invited review. J. Therm. Spray Technol. 13, 337360 (2004).CrossRefGoogle Scholar
Yang, K., Fukumoto, M., Yasui, T., and Yamada, M.: Role of substrate temperature on microstructure formation in plasma-sprayed splats. Surf. Coat. Technol. 214, 138143 (2013).Google Scholar
Byskov-Nielsen, J., Holm, A.H., Hojsholt, R., Sa, P., and Balling, P.: Testing the permeability and corrosion resistance of micro-mechanically interlocked joints. Appl. Phys. A: Mater. Sci. Process. 104, 975979 (2011).Google Scholar
Baburaj, E.G., Starikov, D., Evans, J., Shafeev, G.A., and Bensaoula, A.: Enhancement of adhesive joint strength by laser surface modification. Int. J. Adhes. Adhes. 27, 268276 (2007).Google Scholar
Lamraoui, A., Costil, S., Langlade, C., and Coddet, C.: Laser surface texturing (LST) treatment before thermal spraying: A new process to improve the substrate-coating adherence. Surf. Coat. Technol. 205, S164S167 (2010).Google Scholar
Kromer, R., Costil, S., Cormier, J., Courapied, D., Berthe, L., Peyre, P., and Boustie, M.: Laser surface patterning to enhance adhesion of plasma sprayed coatings. Surf. Coat. Technol. 278, 171182 (2015).CrossRefGoogle Scholar
Standard Test Method for Adhesion or Cohesion Strength of Thermal Spray Coatings, ASTM International, 2013.Google Scholar
Kromer, R., Cormier, J., and Costil, S.: Role of powder granulometry and substrate topography in adhesion strength of thermal spray coatings. J. Therm. Spray Technol. 25, 933945 (2016).CrossRefGoogle Scholar
Amada, S. and Hirose, T.: Influence of grit blasting pre-treatment on the adhesion strength of plasma sprayed coatings: Fractal analysis of roughness. Surf. Coat. Technol. 102, 132137 (1998).Google Scholar
Amada, S. and Hirose, T.: Planar fractal characteristics of blasted surfaces and its relation with adhesion strength of coatings. Surf. Coat. Technol. 130, 158163 (2000).CrossRefGoogle Scholar