Hostname: page-component-8448b6f56d-t5pn6 Total loading time: 0 Render date: 2024-04-25T05:26:00.389Z Has data issue: false hasContentIssue false

Hydrogenated amorphous carbon as protective coating for a forming tool

Published online by Cambridge University Press:  28 October 2011

J.F. Martinatti
Affiliation:
Universidade Estadual Paulista (UNESP), Av. Três de Março, 511, Alto da Boa Vista, 18087-180 Sorocaba, SP, Brazil
L.V. Santos
Affiliation:
Instituto de Pesquisas e Desenvolvimento (IP&D), Universidade do Vale do Paraíba (Univap), Av. Shishima Hifumi, 2911-São José Dos Campos, 12244-000, SP, Brazil
N.C. Cruz
Affiliation:
Universidade Estadual Paulista (UNESP), Av. Três de Março, 511, Alto da Boa Vista, 18087-180 Sorocaba, SP, Brazil
E.C. Rangel*
Affiliation:
Universidade Estadual Paulista (UNESP), Av. Três de Março, 511, Alto da Boa Vista, 18087-180 Sorocaba, SP, Brazil
Get access

Abstract

This paper investigates the performance of hydrogenated amorphous carbon (a-C:H) films as protective coatings for a forming tool made from AISI M2 steel coated with a titanium nitride (TiN) PVD commercial layer. The samples were initially cleaned in ultrasonic baths and subsequently in a plasma ablation procedure. Films were then deposited by plasma immersion ion implantation using 91% of acetylene and 9% of argon at a total pressure of 5.5 Pa. Samples were biased with high voltage negative pulses, P (T = 3.33 ms, pulse on-time: 0.03 ms, pulse off-time: 3.30 ms and application rate: 299 Hz) with amplitudes varying from 1.000 to 4.000 V. The chemical structure and composition of the films were evaluated by infrared spectroscopy. The roughness was determined by profilometry while the surface topography and morphology were investigated by atomic force microscopy and scanning electron microscopy, respectively. The friction coefficient was determined by the ball on disk technique. A decrease in the proportion of C-H and O-H groups was observed while the concentration of dangling bonds enhanced with increasing P. Sharp structures were detected on the film surface affecting roughness in two different ways: it increased with enhancing pulse magnitude in the smoothest substrate (AISI M2) and decreased in the roughest one (AISI M2-TiN). The best tribological result was found for the sample deposited with 3.600 V of bias onto TiN-AISI M2 steel.

Type
Research Article
Copyright
© EDP Sciences, 2011

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

Chen, K.W., Lin, J.F., Thin Solid Films 517, 4916 (2009)CrossRef
Stüber, M., Ulrich, S., Leiste, H., Kratzsch, A., Holleck, H., Surf. Coat. Technol. 116–119, 591 (1999)CrossRef
Pelletier, J., Anders, A., IEEE Trans. Plasma Sci. 33, 1944 (2005)CrossRef
Rangel, R.C.C., Souza, M.E.P., Schreiner, W.H., Freire, C.M.A., Rangel, E.C., Cruz, N.C., Surf. Coat. Technol. 204, 3022 (2010)CrossRef
Oliveira, L.C., M.Sc. dissertation, Paulista State University, 2008
Inagaki, N., Plasma Surface Modification and Plasma Polymerization, 1st edn. (Technomic Pub. Co., Lancaster, 1996)Google Scholar
Rangel, E.C., Cruz, N.C., Lepienski, C.M., Nucl. Instr. Methods B 191, 704 (2002)CrossRef
Andújar, J.L., Vives, M., Corbella, C., Bertran, E., Diam. Relat. Mater. 12, 101 (2003)
Robertson, J., Mater. Sci. Eng. R 37, 179 (2002)CrossRef
Rangel, E.C., Ph.D. thesis, Campinas University, Brazil, 1999
Shum, P.W., Zhou, Z.F., Li, K.Y., Chan, C.Y., Thin Solid Films 458, 203 (2004)CrossRef