Hostname: page-component-76fb5796d-45l2p Total loading time: 0 Render date: 2024-04-27T02:41:11.974Z Has data issue: false hasContentIssue false
  • English
  • Français

Print-On Strategies to Bond Injection Molded Parts with Structures Produced by Fused-Deposition-Modeling

Part of: Design for Additive Manufacturing

Published online by Cambridge University Press:  26 July 2019

Alina Richter ,
David Kessing ,
Fabian Fischer ,
Lukas Pelzer  and
Klaus Dilger
Alina Richter*
Affiliation:
Volkswagen AG, Group Research;
David Kessing
Affiliation:
Institute for Machine Elements and Systems Engineering, RWTH Aachen University;
Fabian Fischer
Affiliation:
Volkswagen AG, Group Research;
Lukas Pelzer
Affiliation:
Institute of Plastics Processing, RWTH Aachen University;
Klaus Dilger
Affiliation:
Institute of Joining and Welding Technology, Technical University Braunschweig
*
Contact: Richter, Alina, Volkswagen AG, Volkswagen Group Research, Germany, alina.richter@volkswagen.de

Abstract

Core share and HTML view are not available for this content. However, as you have access to this content, a full PDF is available via the ‘Save PDF’ action button.

The biggest advantage of Additive Manufacturing is the individualization of products. Mass Customization is well known as a promising future application. The use of Additive Manufacturing for assembly groups is mostly not reasonable, however combining it with conventional manufacturing processes can lead to new opportunities.

This paper works out concepts to join, by using similar material combinations, an injection molded part with an additive deposited geometry by the Fused-Deposition-Modeling (FDM) process. Therefore, two of the main industrially used polymers, acrylonitrile butadiene styrene (ABS) and polypropylene (PP), are selected for further study. In particular, this investigation focuses on the procedural potentials and surface preparation of the injection molded part. By the variation of adhesive bonding, the fusion of similar materials can be identified and tested in several series of testing.

First in general a direct joining function by the FLM process will be tested. After proving this hypothesis, the results will be summarised in a recommendation of joining similar materials, which are manufactured in different ways.

Keywords

3D printingAdditive ManufacturingProcess modelling
Type
Article
Information
Proceedings of the Design Society: International Conference on Engineering Design , Volume 1 , Issue 1 , July 2019 , pp. 819 - 828
Creative Commons
Creative Common License - CCCreative Common License - BYCreative Common License - NCCreative Common License - ND
This is an Open Access article, distributed under the terms of the Creative Commons Attribution-NonCommercial-NoDerivatives licence (http://creativecommons.org/licenses/by-nc-nd/4.0/), which permits non-commercial re-use, distribution, and reproduction in any medium, provided the original work is unaltered and is properly cited. The written permission of Cambridge University Press must be obtained for commercial re-use or in order to create a derivative work.
Copyright
© The Author(s) 2019

References

Berman, B. (2012), “3-D printing: The new industrial revolution”, Business Horizons, Vol. 55 No. 2, pp. 155–162. http://doi.org/10.1016/j.bushor.2011.11.003Google Scholar
Badiru, A. B. and Valencia, V. V. (2017), Additive Manufacturing Handbook, Product Development for the Defense Industry, CRC Press, Milton, http://doi.org/10.1201/9781315119106-3Google Scholar
Chen, X.A., Coros, S., Mankoff, J., Hudson, S.E., Encore, C., Hartmann, B. and Grossman, T. (2015), The 28th Annual ACM Symposium, Republic of Korea, Daegu, Kyungpook, pp. 73–82. http://doi.org/10.1145/2807442.2807507Google Scholar
Chua, C. K., Wong, C. H. and Yeong, W. Y. (2017), Standards, Quality Control, and Measurement Sciences in 3D Printing and Additive Manufacturing, Academic Press is an imprint of Elsevier, United Kingdom, London, http://doi.org/10.18063/IJB.2017.02.009Google Scholar
DIN EN 12814-4:2017-02 (2017), Testing of Welded Joints of Thermoplastics Semi-Finished Products - Part 4: Peel Test, Norm, DIN Deutsches Institut für Normung e.V., Beuth Verlag GmbH, BerlinGoogle Scholar
Feldhusen, J. and Grote, K.-H. (2013), Pahl/Beitz Konstruktionslehre, Methoden und Anwendung Erfolgreicher Produktentwicklung, Springer Vieweg, Berlin, Heidelberg, Vol. 8., http://doi.org/10.1007/978-3-642-29569-0Google Scholar
Feldmann, C. and Gorj, A. (2017), 3D-Druck und Lean Production, Schlanke Produktionssysteme mit Additiver Fertigung, Springer Gabler, Wiesbaden, http://doi.org/10.1007/978-3-658-18408-7Google Scholar
Feldmann, C. and Pumpe, A. (2016), 3D-Druck – Verfahrensauswahl und Wirtschaftlichkeit, Springer Gabler, Wiesbaden, http://doi.org/10.1007/978-3-658-15196-6Google Scholar
Gebhardt, A. and Hötter, J.-S. (2016), Additive Manufacturing, 3D Printing for Prototyping and Manufacturing, Munich, Hanser Publishers, Hanser Publications, Cincinnati, http://doi.org/10.3139/9781569905838Google Scholar
Gibson, I., Rosen, D. and Stucker, B. (2015), Additive Manufacturing Technologies, 3D Printing, Rapid Prototyping and Direct Digital Manufacturing, Springer, New York, Heidelberg, Dodrecht, London, Second Edition, 2015, http://doi.org/10.1007/978-1-4939-2113-3Google Scholar
Kuznetsov, V., Solonin, A., Urzhumtsev, O., Schilling, R. and Tavitov, A. (2018), “Strength of PLA components fabricated with fused deposition technology using a desktop 3D printer as a function of geometrical parameters of the process”, Polymers, Vol. 10 No. 3, p. 313, http://doi.org/10.3390/polym10030313Google Scholar
Lachmayer, R., Lippert, R. B. and Fahlbusch, T. (2016), 3D-Druck Beleuchtet, Additive Manufacturing auf dem Weg in Die Anwendung, Springer Vieweg, Berlin, Heidelberg, http://doi.org/10.1007/978-3-662-49056-3Google Scholar
Rosato, D. V. (2000), Injection Molding Handbook, Kluwer Academic, Boston, Vol. 3, 2000, http://doi.org/10.1007/978-1-4615-4597-2Google Scholar
Richard, H. A., Schramm, B. and Zipsner, T. (2017), Additive Fertigung von Bauteilen und Strukturen, Springer Vieweg, Wiesbaden, http://doi.org/10.1007/978-3-658-17780-5Google Scholar
Tymrak, B. M., Kreiger, M. and Pearce, J. M. (2014), “Mechanical properties of components fabricated with open-source 3-D printers under realistic environmental conditions”, Materials & Design, Vol. 58, pp. 242–246. http://doi.org/10.1016/j.matdes.2014.02.038Google Scholar
Wittbrodt, B. and Pearce, J. M. (2015), “The effects of PLA color on material properties of 3-D printed components”, Additive Manufacturing, Vol. 8, pp. 110–116. http://doi.org/10.1016/j.addma.2015.09.006Google Scholar