Hostname: page-component-8448b6f56d-c47g7 Total loading time: 0 Render date: 2024-04-19T14:09:36.060Z Has data issue: false hasContentIssue false

Residual Stresses and Damage in Multilayer Ceramic/Metal Packages

Published online by Cambridge University Press:  25 February 2011

A. G. Evans
Affiliation:
Materials Program College of Engineering University of California Santa Barbara, CA 93106
C. H. Hsueh
Affiliation:
Materials Program College of Engineering University of California Santa Barbara, CA 93106
Get access

Abstract

Multilayer ceramic/metal modules are subject to stresses that develop both upon co-sintering and upon cooling. The sources and magnitudes of these stresses are described and discussed. The co-sintering induced stresses derive from densification-rate mismatch and can be analyzed in terms of constitutive laws that describe the densification and creep of partially dense ceramic and metal bodies. Cooling induced stresses are associated with thermal contraction mismatch and are strongly influenced by the plastic flow laws for porous metals. Typical stresses produced during co-sintering and cooling are calculated and techniques for minimizing such stresses are discussed and analyzed. Mechanical damage, manifest as brittle cracks and creep cracks, are also described and analyzed. Critical values of material parameters that exclude extensive crack damage are then emphasized, based on models of crack propagation.

Type
Articles
Copyright
Copyright © Materials Research Society 1986

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

1. Evans, A.G., J. Amer. Ceram. Soc. 65 (1982), 497.Google Scholar
2. Raj, R. and Bordia, R.K., Acta Met. 32 (1984), 1003.CrossRefGoogle Scholar
3. Kellet, B. and Lange, F.F., J. Amer. Ceram. Soc. 67 (1984), 369.Google Scholar
4. Bordia, R.K. and Raj, R., J. Amer. Ceram. Soc. 65 (1985), 287.Google Scholar
5. Hsueh, C.H., Evans, A.G., Cannon, R.M. and Brook, R.J., Acta Met. 34 (1986), 927.Google Scholar
6. Hsueh, C.H. and Evans, A.G., J. Amer. Ceram. Soc. 68 (1985), 241.CrossRefGoogle Scholar
7. Hsueh, C.H. and Evans, A.G., J. Amer. Ceram. Soc. 68 (1985), 120.Google Scholar
8. Witmer, M., Boer, C.R., Gudmunson, P. and Carlsson, J., J. Amer. Ceram. Soc. 65 (1982), 149.Google Scholar
9. Hsueh, C.H., Evans, A.G. and McMeeking, R.M., J. Amer. Ceram. Soc. 69, (1986), C64.Google Scholar
10. Hsueh, C.H., Scripta Met. 19 (1985), 977.Google Scholar
11. Hsueh, C.H., Scripta Met. 19 (1985), 1213.Google Scholar
12. Budiansky, B., Hutchinson, J.W. and Slutsky, S., Mechanics of Solids (ed. Hopkins, H.G. and Sewell, M. J.) Pergamon, NY, 1982, p. 13.CrossRefGoogle Scholar
13. Thouless, M.D., Evans, A.G., Ashby, M.F. and Hutchinson, J.W., to be published.Google Scholar
14. Hutchinson, J.W., unpublished work.Google Scholar
15. Evans, A.G. and Hutchinson, J.W., Int. J. Solids and Structures, 20 (1984), 455.Google Scholar
16. Sih, G.C., Handbook of Stress Intensity Factors, Lehigh Univ Press, Lehigh, PA, 1973.Google Scholar
17. Hsueh, C.H. and Evans, A.G., to be published.Google Scholar
18. Evans, A.G., Recent Advances in Creep and Fracture of Engineering Materials and Structures, Pineridge, UK (1983), p. 53.Google Scholar