Hostname: page-component-77c89778f8-m42fx Total loading time: 0 Render date: 2024-07-18T22:22:25.818Z Has data issue: false hasContentIssue false

Investigation into Freeform Fabrication of Multi-Material Parts by 3D Welding and Milling Process

Published online by Cambridge University Press:  10 February 2011

Yong-Ak Song
Affiliation:
Korea Institute of Science and Technology KIST, CAD/CAM Research Center P.O.Box 131, Cheongryang, Seoul, Korea, yongak@kist.re.kr
Sehyung Park
Affiliation:
Korea Institute of Science and Technology KIST, CAD/CAM Research Center P.O.Box 131, Cheongryang, Seoul, Korea, yongak@kist.re.kr
Get access

Abstract

Solid Freeform Fabrication (SFF) gives engineers a new freedom to build parts which have proved impossible to manufacture using conventional techniques. However, the surface finish nd accuracy of SFF parts are still lower than those of parts which have been machined in conventional operations. A process combination of additive and subtractive techniques is currently being developed in order to overcome this problem. The hybrid approach called “3D Welding and Milling” uses welding as an additive and conventional milling as a subtractive technique, thereby exploiting the advantages of both processes. In this paper, the attempt was made to build multi-material parts, especially molds, by using two different deposition strategies. The results show that it is a feasible approach to build multi-material metal parts directly.

Type
Research Article
Copyright
Copyright © Materials Research Society 2000

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

[1] Ashley, S., From CAD art to rapid metal tools, Mechanical Engineering, ASME International, 3, p. 8287 (1997)Google Scholar
[2] Dickens, P., Pridham, M., Cobb, M., Gibson, I., Dixon, G., 3D welding, Proceedings of the First European Conference on Rapid Prototyping, University of Nottingham, England, pp. 8193 (1992)Google Scholar
[3] Klocke, F., Celiker, T., Song, Y.-A., Rapid metal tooling, Proceedings of the 4th European Conference on Rapid Prototyping, University of Nottingham, England, pp. 225245 (1995)Google Scholar
[4] Griffith, M., Keicher, D. M., Atwood, C. L., Freeform fabrication of metallic components using laser engineered net shaping(LENS), Proceedings of the Solid Freeform Fabrication Symposium, University of Texas at Austin, pp. 125131 (1996)Google Scholar
[5] Klocke, F., Wirtz, H., Meiners, W., Direct Manufacturing of Metal Prototypes and Prototype Tools, Proceedings of the Solid Freeform Fabrication Symposium, University of Texas at Austin, pp. 141148 (1996)Google Scholar
[6] Fessler, J. R., Merz, R., Nickel, A. h., Prinz, F.B, Laser deposition of metals for shape deposition manufacturing, Proceedings of the Solid Freeform Fabrication Symposium, University of Texas at Austin, pp. 117124 (1996)Google Scholar
[7] Song, Y.-A., Park, S., Hwang, K., Choi, D., Jee, H., 3D Welding and Milling for Direct Protoyping of Metallic Parts, Proceedings of the Solid Freeform Fabrication Symposium, University of Texas at Austin, pp. 495501 (1998)Google Scholar
[8] Song, Y.-A., Park, S., Jee, H., Choi, D., Shin, B., 3D Welding and Milling - A Direct Approach for Fabrication of Injection Molds, Proceedings of the Solid Freeform Fabrication Symposium, University of Texas at Austin, pp. 793800 (1999)Google Scholar
[9] Griffith, M., Harwell, L., Romero, J., Multi-Material Processing by LENS, Proceedings of the Solid Freeform Fabrication Symposium, University of Texas at Austin, pp. 387393 (1997)Google Scholar