Hostname: page-component-5c6d5d7d68-qks25 Total loading time: 0 Render date: 2024-08-16T04:22:15.515Z Has data issue: false hasContentIssue false

High Temperature Corrosion of Spray-Atomized FeAl (40at.%) Based Alloys:Immersed in a Molten Salt Mixture of V2O5-Na2SO4

Published online by Cambridge University Press:  10 February 2011

M. Amaya
Affiliation:
Centro de Ciencias Fisicas, UNAM, A.P. 48–3, 62251, Cuernavaca, Morelos, Mexico
E. J. Lavernia
Affiliation:
Chemical and Biochemical Engineering and Materials Science Department, University of California, Irvine, CA 92697–2575, USA
L. Martinez
Affiliation:
Centro de Ciencias Fisicas, UNAM, A.P. 48–3, 62251, Cuernavaca, Morelos, Mexico
Get access

Abstract

We studied the high temperature corrosion of spray atomized and deposited FeAl40at% based intermetallic alloys immersed in a molten salt mixture of 80%V2O 5+20%Na2SO4 (wt%) over the temperature range of 600–900°C. Experiments were realized by the weight loss method and the potentiodynamic polarization electrochemical technique in three different samples: FeA140at%, FeA140+0.lat%B and FeA140+0.lat%B+10at%A12O3. Measurements of weight loss and corrosion current density as a function of the molten salts temperature were obtained and discussed in terms of the passive layer morphology and corrosion products formed during the tests. It was found that the iron aluminide doped with boron and reinforced with alumina particulate was more corrosion resistant in the test temperature range. The weight loss experiments revealed that at 700°C all alloys developed maximum corrosion rate. This behavior was related with the dissolution of protective oxide layer on metal base due the formation of vanadate phases which are highly corrosive at this temperature.

Type
Research Article
Copyright
Copyright © Materials Research Society 1999

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

1. Sikka, Vinod K. in Processing, Properties, and Applications of Iron Aluminides, edited by Schneibel, J. H. and Crimp, M. A. (The Minerals, Metals & Materials Society Proc., Warrendale, PA, 1994) pp. 318.Google Scholar
2. Schneibel, J. H., Mater. Sci. Eng. A153, 684 (1992).CrossRefGoogle Scholar
3. Subramanian, R., Schneibel, J. H., Alexander, K. B., and Plucknett, K. P., Scripta Materialia 35, 583 (1996).CrossRefGoogle Scholar
4. Tortorelli, P. F. and DeVan, J. H. in Processing, Properties, and Applications of Iron Aluminides, edited by Schneibel, J. H. and Crimp, M. A. (The Minerals, Metals & Materials Society Proc., Warrendale, PA, 1994) pp. 257270.Google Scholar
5. Pocci, D., Tassa, O., and Testani, C. in Processing, Properties, and Applications of Iron Aluminides, edited by Schneibel, J. H. and Crimp, M. A. (The Minerals, Metals & Materials Society Proc., Warrendale, PA, 1994) pp. 1930.Google Scholar
6. Kasul, D. B. and Heldt, L. A. in Environmental Effects on Advanced Materials, edited by Jones, Russell H. and Ricker, Richard E. (The Minerals, Metals & Materials Society Proc., Warrendale, PA, 1991) pp. 6775.Google Scholar
7. Hwang, S. and Rapp, R. A., Corrosion Science 45 993 (1989).Google Scholar
8. Rapp, Robert A., in Selected Topics in High Temperature Chemistry, edited by Johannesen, O. and Anderson, A. G. (Elsevier, Amst., Oxford, N. Y., Tokyo, 1989) pp. 291.CrossRefGoogle Scholar
9. Otero, E., Pardo, A., Hernáez, J. and Pérez, F. J., Corrosion Science 33, 1747 (1992).CrossRefGoogle Scholar
10. Pardo, A., Otero, E., Pérez, F. J., Alvarez, J. F., and Utrilla, M. V., Rev. Metal. Madrid 29, 300 (1993).Google Scholar
11. Longa-Nava, Y., Zhang, Y.S., Takemoto, M., and Rapp, R.A., Corrosion Science 52, 680 (1996).CrossRefGoogle Scholar
12. Martinez, L., Flores, O., Amaya, M., Duncan, A., Viswanathan, S., Lawrynowics, D., Lavernia, E. J., Journal of Materials Synthesis and Processing 5, 65 (1997).Google Scholar
13. Zhang, J., Perez, R. J., and Lavernia, E. J., Acta metall. mater. 42, 395 (1994).CrossRefGoogle Scholar
14. Cunningham, G. W. and Brasunas, Anton de S., Corrosion 12, 389t (1956).CrossRefGoogle Scholar
15. Small, N. J. H., Strawson, H., and Lewis, A. L. in International Conference on the Mechanism of Corrosion by Fuel Impurities, edited by Wyatt, L. M., Evans, G. J. (Butterworths, Marchwood, England, May, 1963) pp. 238253.Google Scholar
16. Porcayo-Calderon, J. and Martinez, L. in High-Temperature Corrosion in Industrial Processes, edited by Martinez, L., (3er NACE Latin American Corrosion Congress, Cancun, Mexico, 1998), paper S0614.Google Scholar
17. Martinez, L., Amaya, M., calderon, J. Porcayo, Lavernia, E.J., Materials Science and Engineering A, in press, 1998.Google Scholar
18. Rditzer-Scheibe, H. J. in 4th International Symposium on High Temperature Corrosion and Protection of Materials, (Les EMBIEZ (Var), France, May 20–24, 1996).Google Scholar
19. John Scully, R. in Corrosion Tests and Standards: Application and Interpretation, edited by Baboian, Robert, (ASTM Philadelphia, USA, 1995) pp. 7590.Google Scholar
20. Smialek, James L., Doychak, Joseph, Gaydosh, Darell J., in Symposium Proceedings on Oxidation of High-Temperature Intermetallics, editted by Grobstein, T. and Doychak, J., (The Minerals, Metals & Materials Society Proc., Warrendale, PA, 1989) pp. 8395.Google Scholar