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Real-Time Spectroscopic Ellipsometry of Sputtered CdTe Thin Films: Effect of Ar Pressure on Structural Evolution and Photovoltaic Performance

Published online by Cambridge University Press:  31 January 2011

Michelle Nicole Sestak
Affiliation:
michelle.sestak@utoledo.edu, University of Toledo, Physics and Astronomy, Toledo, Ohio, United States
Jian Li
Affiliation:
jli5@utnet.utoledo.edu, University of Toledo, Physics and Astronomy, Toledo, Ohio, United States
Naba Raj Paudel
Affiliation:
npaudel@utnet.utoledo.edu, University of Toledo, Physics and Astronomy, Toledo, Ohio, United States
Kristopher Wieland
Affiliation:
kwieland@utnet.utoledo.edu, University of Toledo, Physics and Astronomy, Toledo, Ohio, United States
Jie Chen
Affiliation:
jie.chen@utoledo.edu, University of Toledo, Physics and Astronomy, Toledo, Ohio, United States
Courtney Thornberry
Affiliation:
courtney.thornberry@utoledo.edu, University of Toledo, Physics and Astronomy, Toledo, Ohio, United States
Robert Collins
Affiliation:
robert.collins@utoledo.edu, University of Toledo, Physics and Astronomy, Toledo, Ohio, United States
Alvin Compaan
Affiliation:
alvin.compaan@utoledo.edu, University of Toledo, Physics and Astronomy, Toledo, Ohio, United States
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Abstract

In this study, 1 μm thick polycrystalline CdTe films were deposited by magnetron sputtering using a variable argon pressure, 2.5 ≤ pAr ≤ 50 mTorr, and a fixed substrate temperature, Ts = 230°C. Real time spectroscopic ellipsometry (RTSE) was performed during deposition in order to analyze the nucleation and coalescence, as well as the evolution of the surface roughness thickness ds with bulk layer thickness db and the depth profile in the void volume fraction fv. A linear correlation was found between the final ds value measured by RTSE at the end of deposition and the root-mean-square (rms) surface roughness measured by atomic force microscopy (AFM) ex situ after deposition. A monotonic decrease in RTSE-determined roughness thickness is observed with decreasing Ar pressure from 18 to 2.5 mTorr. The lowest pressure also leads to the greatest bulk layer structural uniformity; in this case, fv increases to 0.04 with increasing CdTe thickness to 1 μm. The photovoltaic performance of CdTe films prepared with the lowest pressure of pAr = 2.5 mTorr is compared with that of previously optimized CdTe solar cells with pAr = 10 mTorr.

Type
Research Article
Copyright
Copyright © Materials Research Society 2009

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