Hostname: page-component-8448b6f56d-cfpbc Total loading time: 0 Render date: 2024-04-24T03:31:37.563Z Has data issue: false hasContentIssue false

Elastoplastic deformation of multilayered materials during thermal cycling

Published online by Cambridge University Press:  03 March 2011

Y-L. Shen
Affiliation:
Department of Materials Science and Engineering, Massachusetts Institute of Technology, Cambridge, Massachusetts 02139-4307
S. Suresh*
Affiliation:
Department of Materials Science and Engineering, Massachusetts Institute of Technology, Cambridge, Massachusetts 02139-4307
*
a)Author to whom correspondence should be addressed.
Get access

Abstract

Analytical models are presented for the elastoplastic deformation of multilayered materials subjected to fluctuating temperatures. The layered structure comprises an elastic-perfectly plastic ductile material sandwiched between two elastic brittle materials. With creep, heat transfer, and edge effects excluded, closed-form solutions for different characteristic temperatures for thermal cycling are presented as a function of the layer geometries and the thermomechanical properties of the constituent phases. The evolution of curvature, the generation of thermal residual stresses within each layer, and the onset and spread of plasticity in the ductile layer are also examined. It is theoretically shown that reversals of curvature in the layered solid can occur during monotonic changes in temperature, even when the thermomechanical properties of the layer do not vary significantly with temperature. The predictions of the analytical model are seen to compare favorably with experimental observations of curvatures during thermal cycling in the limiting case of bilayer composite with Al–Al2O3 layers and Al–Si layers and in a Si–Al–SiO2 trilayer system. Case studies of the effects of the relative variations in the geometry, elastic properties, and plastic response of the constituent phases on the overall deformation are examined for two practically significant layered systems: a Si–Al–SiO2 layered solid with extensive applications in the electronics industry and a Cr2O3-coated steel with an interlayer of a Ni–Al alloy which is used in structural applications.

Type
Articles
Copyright
Copyright © Materials Research Society 1995

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

1Stoney, G. G., Proc. R. Soc. London A 82, 172 (1909).Google Scholar
2Brenner, A. and Senderoff, S., J. Res. Natl. Bur. Stand. 42, February, 105 (1949).CrossRefGoogle Scholar
3Noyan, I. C. and Nguyen, L. T., J. Polym. Sci. Eng. 28, 1026 (1988).CrossRefGoogle Scholar
4Harper, B. D. and Wu, C-P., Int. J. Solids Structures 26, 511 (1990).CrossRefGoogle Scholar
5Masters, C. B., Salamon, N. J., and Fahnline, D.E., in Thin Films: Stresses and Mechanical Properties II, edited by Doerner, M. F., Oliver, W. C., Pharr, G. M., and Brotzen, F. R. (Mater. Res. Soc. Symp. Proc. 188, Pittsburgh, PA, 1990), p. 21.Google Scholar
6Fahnline, D. E., Masters, C. B., and Salamon, N.J., J. Vac. Sci. Technol. A9, 2483 (1991).CrossRefGoogle Scholar
7Masters, C. B. and Salamon, N. J., in Thin Films: Stresses and Mechanical Properties III, edited by Nix, W. D., Bravman, J. C., Arzt, E., and Freund, L.B. (Mater. Res. Soc. Symp. Proc. 239, Pittsburgh, PA, 1992), p. 293.Google Scholar
8Vilms, J. and Kerps, D., J. Appl. Phys. 53, 1536 (1982).CrossRefGoogle Scholar
9Feng, Z. and Liu, H., J. Appl. Phys. 54, 83 (1983).CrossRefGoogle Scholar
10Suhir, E., J. Appl. Mech. 55, 143 (1988).CrossRefGoogle Scholar
11Townsend, P. H., Barnett, D. M., and Brunner, T. A., J. Appl. Phys. 62, 4438 (1987).CrossRefGoogle Scholar
12Freund, L. B., J. Cryst. Growth 132, 341 (1993).CrossRefGoogle Scholar
13Wittmer, M., Boer, C. R., Gudmundson, P., and Carlsson, J., J. Am. Ceram. Soc. 65, 149 (1982).CrossRefGoogle Scholar
14Hsueh, C. H. and Evans, A. G., J. Am. Ceram. Soc. 68, 241 (1985).CrossRefGoogle Scholar
15Drake, J. T., Williamson, R. L., and Rabin, B. H., J. Appl. Phys. 74, 1321 (1993).CrossRefGoogle Scholar
16Suresh, S., Giannakopoulos, A. E., and Olsson, M., J. Mech. Phys. Solids 42, 979 (1994).CrossRefGoogle Scholar
17Lambropoulos, J. C. and Wan, S-M., Mater. Sci. Eng. A107, 169 (1989).CrossRefGoogle Scholar
18Timoshenko, S. and Goodier, J. N., Theory of Elasticity (McGraw-Hill, New York, 1951).Google Scholar
19Finot, M., Bull, C., and Suresh, S., unpublished work, Massachusetts Institute of Technology.Google Scholar
20Nix, W. D., Metall. Trans. A 20A, 2217 (1989).CrossRefGoogle Scholar
21Flinn, P. A., J. Mater. Res. 6, 1498 (1991).CrossRefGoogle Scholar
22Thouless, M. D., Gupta, J., and Harper, J. M. E., J. Mater. Res. 8, 1845 (1993).CrossRefGoogle Scholar
23Sauter, A. I. and Nix, W. D., IEEE Trans. Comp. Hybrids Manuf. Technol. 15, 594 (1992).CrossRefGoogle Scholar
24Suresh, S., Sugimura, Y., and Ogawa, T., Scripta Metall. Mater. 29, 237 (1992).CrossRefGoogle Scholar
25Moske, M. A., Ho, P. S., Mikalsen, D. J., Cuomo, J. J., and Rosenberg, R., J. Appl. Phys. 74, 1716 (1993).CrossRefGoogle Scholar
26Finot, M. and Suresh, S., Multi-Therm, Version 1.3, Thermal fatigue analysis software for multilayered materials, copyright M.I.T., June 1994.Google Scholar