Hostname: page-component-76fb5796d-22dnz Total loading time: 0 Render date: 2024-04-27T03:42:26.812Z Has data issue: false hasContentIssue false

Effect of a transverse magnetic field on solidification structure in directionally solidified Al–40 wt% Cu alloys

Published online by Cambridge University Press:  11 January 2016

Hanxiao Li
Affiliation:
State Key Laboratory Advanced Special Steel, Shanghai University, Shanghai 200072, People's Republic of China
Dafan Du
Affiliation:
State Key Laboratory Advanced Special Steel, Shanghai University, Shanghai 200072, People's Republic of China
Annie Gagnoud
Affiliation:
SIMAP-EPM-Madylam/G-INP/CNRS, PHELMA, 38402 St Martin d’Heres Cedex, France
Yves Fautrelle
Affiliation:
SIMAP-EPM-Madylam/G-INP/CNRS, PHELMA, 38402 St Martin d’Heres Cedex, France
Rene Moreau
Affiliation:
SIMAP-EPM-Madylam/G-INP/CNRS, PHELMA, 38402 St Martin d’Heres Cedex, France
Xi Li*
Affiliation:
State Key Laboratory Advanced Special Steel, Shanghai University, Shanghai 200072, People's Republic of China; and SIMAP-EPM-Madylam/G-INP/CNRS, PHELMA, 38402 St Martin d’Heres Cedex, France
*
a) Address all correspondence to this author. e-mail: lx_net@sina.com
Get access

Abstract

Effect of a transverse magnetic field on macrosegregation and growth of primary Al2Cu dendrites in directionally solidified Al–40 wt% Cu alloys was investigated experimentally. The experimental results indicated that the magnetic field caused the formation of channel-like and freckle segregations. It was also found that the application of the magnetic field benefited the growth of primary Al2Cu dendrites and the axial segregation. Moreover, the magnetic field decreased the primary dendrite spacing and the mushy zone length; however these effects weakened with the increase of the magnetic field intensity. The above experimental results should be attributed to the formation of the thermoelectric magnetic convection during directional solidification under the transverse magnetic field.

Type
Articles
Copyright
Copyright © Materials Research Society 2016 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

Bergman, M.I., Fearn, D.R., Bloxham, J., and Shannon, M.C.: Convection and channel formation in solidifying Pb-Sn alloys. Metall. Mater. Trans. A 28, 859 (1997).Google Scholar
Yuan, L. and Lee, P.D.: A new mechanism for freckle initiation based on microstructural level simulation. Acta Mater. 60, 4917 (2012).Google Scholar
Dupouy, M.D., Camel, D., and Favier, J.J.: Natural convective effects in directional dendritic solidification of binary metallic alloys: Dendritic array primary spacing. Acta Metall. Mater. 40, 1791 (1992).Google Scholar
Lehmann, P., Moreau, R., Camel, D., and Bolcato, R.: A simple analysis of the effect of convection on the structure of the mushy zone in the case of horizontal Bridgman solidification. J. Cryst. Growth 183, 690 (1998).CrossRefGoogle Scholar
Medina, M., Du Terrail, Y., Durand, F., and Fautrelle, Y.: Channel segregation during solidification and the effects of an alternating traveling magnetic field. Metall. Mater. Trans. B 35, 743 (2004).CrossRefGoogle Scholar
Boden, S., Eckert, S., and Gerbeth, G.: Visualization of freckle formation induced by forced melt convection in solidifying GaIn alloys. Mater. Lett. 64, 1340 (2010).CrossRefGoogle Scholar
Steinbach, S. and Ratke, L.: The influence of fluid flow on the microstructure of directionally solidified AlSi-base alloys. Metall. Mater. Trans. A 38, 1388 (2007).CrossRefGoogle Scholar
Youdelis, W.V. and Dorward, R.C.: Directional solidification of aluminium-copper alloys in a magnetic field. Can. J. Phys. 44, 139 (1966).Google Scholar
Moreau, R., Laskar, O., and Tanaka, M.: Thermoelectric magnetohydrodynamic effects on solidification of metallic alloys in the dendritic regime. Mater. Sci. Eng., A 173, 93 (1993).CrossRefGoogle Scholar
Tewari, S.N., Shah, R., and Song, H.: Effect of magnetic field on the microstructure and macrosegregation in directionally solidified Pb-Sn alloys. Metall. Mater. Trans. A 25, 1535 (1994).CrossRefGoogle Scholar
Lehmann, P., Moreau, R., Camel, D., and Bolcato, R.: Modification of interdendritic convection in directional solidification by a uniform magnetic field. Acta Mater. 46, 4067 (1998).CrossRefGoogle Scholar
Li, X., Fautrelle, Y., and Ren, Z.M.: Influence of thermoelectric effects on the solid–liquid interface shape and cellular morphology in the mushy zone during the directional solidification of Al–Cu alloys under a magnetic field. Acta Mater. 55, 3803 (2007).CrossRefGoogle Scholar
Schneider, C.A., Rasband, W.S., and Eliceiri, K.W.: NIH image to ImageJ: 25 Years of image analysis. Nat. Methods 671, 9 (2012).Google Scholar
Kao, A., Lee, P.D., and Pericleous, K.: Influence of a slow rotating magnetic field in thermoelectric magnetohydrodynamic processing of alloys. ISIJ Int. 54, 1283 (2014).Google Scholar
Kao, A., Shevchenko, N., Roshchupinka, O., Eckert, S., and Pericleous, K.: The effects of natural, forced and thermoelectric magnetohydrodynamic convection during the solidification of thin sample alloys. IOP Conf. Ser.: Mater. Sci. Eng. 84, 012018 (2015).Google Scholar
Beckermann, C.: Modelling of macrosegregation: Applications and future needs. Int. Mater. Rev. 47, 243 (2002).CrossRefGoogle Scholar
Dupouy, M.D., Camel, D., and Favier, J.J.: Natural convective effects in directional dendritic solidification of binary metallic alloys: Dendritic array morphology. J. Cryst. Growth 126, 480 (1993).Google Scholar
Makkonen, L.: Solid fraction in dendritic solidification of a liquid. Appl. Phys. Lett. 96, 091910 (2010).Google Scholar
Ojha, S.N., Ding, G., Lu, Y., Reye, J., and Tewari, S.N.: Macrosegregation caused by thermosolutal convection during directional solidification of Pb-Sb alloys. Metall. Mater. Trans. A 30, 2167 (1999).Google Scholar
Gündüz, M. and Çadırlı, E.: Directional solidification of aluminium–copper alloys. Mater. Sci. Eng., A 327, 167 (2002).Google Scholar
Li, X., Ren, Z.M., Gagnoud, A., Budebkova, O., and Fautrelle, Y.: Effects of thermoelectric magnetic convection on the solidification structure during directional solidification under lower transverse magnetic field. Metall. Trans. A 42, 3459 (2011).Google Scholar
Ho, C.Y., Ackerman, M.W., Wu, K.Y., Havill, T.N., and Bogaard, R.H.: Electrical resistivity of ten selected binary alloy systems. J. Phys. Chem. Ref. Data 12, 184 (1983).Google Scholar
Bretonnet, J.L., Auchet, J., and Gasser, J.G.: Electrical transport properties of the liquid Al–Cu alloys. J. Non-Cryst. Solids 395, 117 (1990).Google Scholar
Shen, Y., Ren, Z.M., and Li, X.: Effect of a low axial magnetic field on the primary Al2Cu phase growth in a directionally solidified Al–Cu hypereutectic alloy. J. Cryst. Growth 336, 67 (2011).Google Scholar
Plevachuk, Y., Sklyarchuk, V., and Yakymovychal, A.: Density, Viscosity, and electrical conductivity of Hypoeutectic Al–Cu liquid alloys. Metall. Mater. Trans. A 39, 3040 (2008).Google Scholar