Hostname: page-component-76fb5796d-wq484 Total loading time: 0 Render date: 2024-04-26T19:48:08.537Z Has data issue: false hasContentIssue false

A finite element stress analysis of aircraft bolted joints loaded in tension

Published online by Cambridge University Press:  03 February 2016

R.H. Oskouei
Affiliation:
reza.oskouei@eng.monash.edu.au, Department of Mechanical and Aerospace Engineering, Monash University, Melbourne, Australia
M. Keikhosravy
Affiliation:
m.keikhosravy@gmail.com, Department of Mechanical Engineering, Islamic Azad University, Firuzkooh Branch, Firuzkooh, Iran
C. Soutis
Affiliation:
c.soutis@sheffield.ac.uk, Aerospace Engineering, The University of Sheffield, Sheffield, UK

Abstract

Accurate stress and strain analysis in bolted joints is of considerable interest in order to design more efficient and safer aerospace structural elements. In this paper, a finite element modelling of aluminium alloy 7075-T6 bolted plates, which are extensively used in aircraft structures, is discussed. The ANSYS Finite Element (FE) package was used for modelling the joint and estimating the stresses and strains created in the joint due to initial clamping forces and subsequent longitudinal tensile loadings. A double-lap bolted joint with a single bolt and nut was considered in the study. A three-dimensional (3D) finite element model of the joint was generated, and then subjected to three different simulated clamping forces followed by different levels of longitudinal tensile load. 3D surface-to-surface contact elements were employed to model the contact between the various components of the bolted joint. Friction effects were considered in the numerical analysis; and moreover, the clearance between the bolt and the plates was simulated in the model. FE results revealed beneficial compressive stresses near the hole edge as a result of applying the clamping. It was found that a higher clamping force can significantly decrease the magnitude of the resultant tensile stress at the hole edge and also bearing stress in the joint when subjected to the longitudinal tensile load.

Type
Research Article
Copyright
Copyright © Royal Aeronautical Society 2010 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

1. Budynas, R.G. and Nisbett, J.K., Shigley’s Mechanical Engineering Design, 8th ed, 2008, McGraw-Hill, Boston, USA.Google Scholar
2. Bickford, J.H., An introduction to the design and behaviour of bolted joints, 4th ed, 2008, CRC Press.Google Scholar
3. Kulak, G.L., Fisher, J.W. and Struik, J.H.A., Guide to design criteria for bolted and riveted joints, 1987, Wiley, New York, USA.Google Scholar
4. Gould, H.H. and Mikic, B.B., Areas of contact and pressure distribution in bolted joints, Trans. of ASME, J Engineering for Industry, 1972, 94, (3), pp 864870.Google Scholar
5. Andreasson, N., Mackinlay, C.P. and Soutis, C., Experimental and numerical failure analysis of bolted joints in CFRP woven laminates, Aeronaut J, 1998, 102, (1018), pp 445450.Google Scholar
6. Sen, F, Pakdil, M, Sayman, O and Benli, S., Experimental failure analysis of mechanically fastened joints with clearance in composite laminates under preload, Materials and Design, 2008, 29, pp 11591169.Google Scholar
7. Li, H, Lu, Z and Zhang, Y., Probabilistic strength analysis of bolted joints in laminated composites using point estimate method, Composite Structures, 2009, 88, pp 202211.Google Scholar
8. Oskouei, R.H. and Chakherlou, T.N., Reduction in clamping force due to applied longitudinal load to aerospace structural bolted plates, Aerospace Science and Technology, 2009, 13, pp 325330.Google Scholar
9. Oskouei, R.H., Keikhosravy, M. and Soutis, C., Estimating clamping pressure distribution and stiffness in aircraft bolted joints by finiteelement analysis. Proc. IMechE, 223, Part G: J Aero Engineering, pp 863871.Google Scholar
10. Berbinau, P. and Soutis, C., A new approach for solving mixed boundary value problems along holes in orthotropic plates, Int J of Solids & Structures, 2001, 38, (1), pp 143159.Google Scholar
11. Hemmati, V., and, E., Oskouei, R.H. and Chakherlou, T.N., An experimental method for measuring clamping force in bolted connections and effect of bolt threads lubrication on its value. Proceedings of World Academy of Science, Engineering and Technology, 36, pp 457460.Google Scholar
12. Chakherlou, T.N., Abazadeh, B. and Vogwell, J., The effect of bolt clamping force on the fracture strength and the stress intensity factor of a plate containing a fastener hole with edge cracks, Engineering Failure Analysis, 2009, 16, pp 242253.Google Scholar
13. Chakherlou, T.N., Oskouei, R.H. and Vogwell, J., Experimental and numerical investigation of the effect of clamping force on the fatigue behaviour of bolted plates, Engineering Failure Analysis, 2008, 15, pp 563574.Google Scholar
14. Aragon, A., Alegre, J.M. and Gutierrez-Solana, F., Effect of clamping force on the fatigue behaviour of punched plates subjected to axial loading, Engineering Failure Analysis, 2006, 13, pp 271281.Google Scholar
15. Minguez, J.M. and Vogwell, J., Effect of tightening torque on the fatigue strength of bolted joints, Engineering Failure Analysis, 2006, 13, pp 14101421.Google Scholar
16. Shankar, K. and Dhamari, R., Fatigue behaviour of aluminium alloy 7075 bolted joints treated with oily film corrosion compounds, Mater Des, 2002, 23, pp 209216.Google Scholar
17. Chakherlou, T.N. and Oskouei, R.H., An investigation on fatigue failure modes of aluminum alloy 7075-T6 bolted joints, Amirkabir Int J Science & Technology, 2007, 18, No. 66-B, pp 4554.Google Scholar
18. Rötscher, F., Die Maschinenelemente, 1927, Springer, Berlin, Germany.Google Scholar
19. Ito, Y., Toyoda, J. and Nagata, S., Interface pressure distribution in a bolt-flange assembly. ASME paper, no 77-WA/DE-11, 1977.Google Scholar
20. US Department of Transportation. Airframe & powerplant mechanics: general handbook, 1976, 6, (US Government Printing Office, Washington, DC, USA).Google Scholar
21. ANSYS Release 9.0 Documentation. ANSYS Elements Reference, Part I, Element Library, SOLID45.Google Scholar
22. ANSYS Release 9.0 Documentation. ANSYS Elements Reference, Part I, Element Library, CONTA173.Google Scholar
23. Kim, J. and Yoon, J.C., Kang, B.S., Finite element analysis and modeling of structure with bolted joints, Applied Mathematical Modelling, 2007, 311, pp 895911.Google Scholar
24. Hu, F.Z., Soutis, C. and Edge, E.C., Interlaminar stresses in composite laminates with a circular hole, Composite Structures, 1997, 37, (2), pp 223232.Google Scholar