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NEW DESIGN FOR INSTALLATION (DFI) METHODOLOGY FOR LARGE SIZE AND LONG LIFE CYCLE PRODUCTS: APPLICATION TO AN ELEVATOR

Published online by Cambridge University Press:  27 July 2021

Iban Retolaza ,
Izaro Zulaika ,
Adrian Remirez ,
Mario Javier Cabello ,
Mikel Alberto Campos  and
Ainara Ramos
Iban Retolaza*
Affiliation:
IKERLAN Technology Research Centre
Izaro Zulaika
Affiliation:
ORONA Elevation Innovation Center
Adrian Remirez
Affiliation:
IKERLAN Technology Research Centre
Mario Javier Cabello
Affiliation:
IKERLAN Technology Research Centre
Mikel Alberto Campos
Affiliation:
IKERLAN Technology Research Centre
Ainara Ramos
Affiliation:
IKERLAN Technology Research Centre
*
Retolaza, Iban, IKERLAN Technology Research Centre, Mechanical systems design, Spain, iretolaza@ikerlan.es

Abstract

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This paper presents a new design methodology for improving the installation of large size and long life cycle goods that need to be assembled in the field. The approach integrates a modified design for assembly (DfA) methodology. A new approach is proposed for integrating different DfA methodologies and tested in a real case study of a machine room-less (MRL) elevator. A tool for analyzing and quantifying the proposed solutions is developed. Improvements of approximately 20 pp are achieved during the elevator installation and on-site assembly process, which could mean a potential reduction in assembly time of 11 h or 6%. Additional extensions and guidelines are recommended to improve the methodology and the tool.

Keywords

Design for X (DfX)Design methodologyResearch methodologies and methodsDesign for installationMRL elevator
Type
Article
Information
Proceedings of the Design Society , Volume 1: ICED21 , August 2021 , pp. 2237 - 2246
Creative Commons
Creative Common License - CCCreative Common License - BYCreative Common License - NCCreative Common License - ND
This is an Open Access article, distributed under the terms of the Creative Commons Attribution-NonCommercial-NoDerivatives licence (http://creativecommons.org/licenses/by-nc-nd/4.0/), which permits non-commercial re-use, distribution, and reproduction in any medium, provided the original work is unaltered and is properly cited. The written permission of Cambridge University Press must be obtained for commercial re-use or in order to create a derivative work.
Copyright
The Author(s), 2021. Published by Cambridge University Press

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