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Real-time Control System for Improved CMP Pad Profiles

Published online by Cambridge University Press:  01 February 2011

Gregory E Menk
Affiliation:
gregory_menk@amat.com
Sivakumar Dhandapani
Affiliation:
siva_dhandapani@amat.com, Applied Materials, SSG/CMP, Sunnyvale, California, United States
Charles Chad Garretson
Affiliation:
chad_garretson@amat.com, Applied Materials, SSG/CMP, Sunnyvale, California, United States
Shou-Sung Chang
Affiliation:
shou-sung_chang@amat.com, Applied Materials, SSG/CMP, Sunnyvale, California, United States
Christopher Cocca
Affiliation:
chris_cocca@yahoo.com
Jason Fung
Affiliation:
jason_fung@amat.com, Applied Materials, SSG/CMP, Sunnyvale, California, United States
Jun Qian
Affiliation:
jun_qian@amat.com, Applied Materials, SSG/CMP, Sunnyvale, California, United States
Stan Tsai
Affiliation:
stan_tsai@amat.com, Applied Materials, SSG/CMP, Sunnyvale, California, United States
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Abstract

Chemical mechanical planarization (CMP) pads require conditioning to maintain the surfaces yielding optimal performance. However, conditioning not only regenerates the pad surface but also wears away the pad material and slurry transport grooves. Non-optimized conditioning may result in non-uniform pad profiles, limiting the productive lifetimes of pads. A new approach to conditioning uses closed-loop control (CLC) of conditioning sweep to enable uniform groove depth removal across the pad, throughout pad life. A sensor integrated into the conditioning arm enables the pad stack thickness to be monitored in situ and in real time. Feedback from the thickness sensor is used to modify pad conditioner dwell times across the pad surface, correcting for drifts in the pad profile that may arise as the pad and disk age. Pad profile CLC enables uniform reduction in groove depth with continued conditioning, providing longer consumables lifetimes and reduced operating costs.

Type
Research Article
Copyright
Copyright © Materials Research Society 2010

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