Because of analytical advances, submicron particles as small as 0.2 μm can be characterized for chemical composition, size, and shape using scanning electron microscopy (SEM). Once these characteristics are determined, cluster analysis can be used to group the individual particles into categories based on size, shape, and chemical composition.

Submicron particle analysis is important when characterizing the ash to provide information to help solve ash-related problems in coal combustion and gasification systems. Since a combustion system has an excess of oxygen available, the resulting ash is typically easier to characterize than ash from a gasification system. In a gasification system, the lack of oxygen results in additional categories high in Cl and P.

Adequate dispersion of submicron particles for proper analysis of individual particles is required because of the analysis volume of the SEM beam. Therefore, an aliquot of an aqueous solution with a set sample-to-solvent ratio is drawn while being sonicated. A few drops of solution are placed on a vitreous carbon substrate, allowing for particle dispersion on the surface of a smooth substrate. Next, the particles are analyzed by the fine-particle technique (FPT).