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Reductive/expansion synthesis of zero valent submicron and nanometal particles

Published online by Cambridge University Press:  28 February 2011

Hugo Zea
Affiliation:
Departamento de Ingeniería Química y Ambiental, Universidad Nacional de Colombia, Bogota, Colombia
Claudia C. Luhrs
Affiliation:
University of New Mexico, Department of Mechanical Engineering, Albuquerque, New Mexico 87131
Jonathan Phillips*
Affiliation:
University of New Mexico, Department of Mechanical Engineering, Albuquerque, New Mexico 87131; and Los Alamos National Laboratory, Los Alamos, New Mexico 87544
*
a)Address all correspondence to this author. e-mail: jcbc@cableone.net
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Abstract

Upon rapid heating to a high temperature (~800 °C), mixtures of nitrate compounds and urea created nano and submicron metal particles. The process (reductive/expansion synthesis, RES) results in atomic scale mixing. The product formed from mixed-nitrate (Fe + Ni) salts and urea created true metallic alloy. Unlike other product-from-powder synthesis processes, this process produced only zero valent metal. Initial work suggests this method is a scalable and efficient means for making metallic nanoparticles. Although this is primarily a phenomenological report, a preliminary model is presented: Initially, nitrates decompose to oxide; thus in the absence of urea metal oxide particles form, as in the case of combustion synthesis. In the case of urea/nitrate mixtures, there is a “convolution” of decomposition processes. Urea decomposes to yield reducing gases, leading to the formation of metal rather than oxide. Rapid “expansion” of gas leads to “shattering,” resulting in highly dispersed particles.

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Articles
Copyright
Copyright © Materials Research Society 2011

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