Hostname: page-component-84b7d79bbc-g7rbq Total loading time: 0 Render date: 2024-08-01T10:32:15.003Z Has data issue: false hasContentIssue false

Graded coatings by gradient temperature densification

Published online by Cambridge University Press:  31 January 2011

Sung Kang Hur
Affiliation:
Department Materials Science and Technology, Chang-won University, Korea
Sang H. Yoo
Affiliation:
Department of Chemical Engineering/Materials Science and Mechanical Engineering, University of California at Davis, Davis, California 95616–5294
Joanna R. Groza
Affiliation:
Department of Chemical Engineering/Materials Science and Mechanical Engineering, University of California at Davis, Davis, California 95616–5294
Jung Man Doh
Affiliation:
Division of Metals, Korea Institute of Science and Technology, Seoul, Korea
Kazuo Yamazaki
Affiliation:
Department of Chemical Engineering/Materials Science and Mechanical Engineering, University of California at Davis, Davis, California 95616–5294
Kazuo Shoda
Affiliation:
Sodick Co., Ltd., 3-12-1 Nakamuchidai, Midoriky, Yokohama, Japan
Get access

Abstract

Functionally gradient materials (FGM) were prepared using layers of ZrO2 –3 mol% Y2O3 ceramic and NiCrAlY powders. A fine-grained zirconia powder was chosen to lower the ceramic sintering temperature and achieve simultaneous metal and ceramic densification. Consolidation of FGM's was achieved by a short time field-assisted sintering technique. Sintering was performed either at a constant temperature or in a temperature gradient by using punches made of different materials (i.e., one graphite and one tungsten). A temperature gradient of at least 100 °C was required with a low value of 1200 °C at the metal end and exceeding 1300 °C at the ceramic end. Increasing the number of intermediate layers alleviates some of the cracks formed during sintering due to different coefficients of thermal expansion.

Type
Articles
Copyright
Copyright © Materials Research Society 1998

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

1.Mortensen, A. and Suresh, S., Int. Mater. Rev. 40, 239 (1995).Google Scholar
2.Watanabe, R. and Kawasaki, A., J. Jpn. Soc. Powder and Powder Metall. 39, 279 (1992).Google Scholar
3.Watanabe, R., MRS Bull. XX, 32 (1995).CrossRefGoogle Scholar
4.Hirai, T., MRS Bull. XX, 45 (1995).CrossRefGoogle Scholar
5.Movchan, B., JOM 48, 40 (1996).Google Scholar
6.Shinohara, Y., Imai, Y., Ikeno, S., Shiota, I., and Fukushima, T., ISIJ Int. 32, 893 (1992).Google Scholar
7.Sampath, S., Herman, H., Shimoda, N., and Saito, T., MRS Bull. XX, 27 (1995).CrossRefGoogle Scholar
8.Stangle, and Miyamoto, Y., MRS Bull. XX, 52 (1995).Google Scholar
9.Groza, J. R., Risbud, S. H., and Yamazaki, K., J. Mater. Res. 10, 2643 (1992).Google Scholar
10.Groza, J. R., Risbud, S. H., and Yamazaki, K., in Plasma Synthesis and Processing of Materials, edited by Upadhya, K. (TMS Warrendale, PA, 1993), p. 85.Google Scholar
11.Mizuno, Y., Kawasaki, A., and Watanabe, R., Metall. Mater. Trans. 26B, 75 (1995).Google Scholar
12.Kimura, H. and Kobatashi, S., J. Jpn. Inst. Metals 27, 1346 (1993).Google Scholar