Phase-pure nanostructured WB ceramics are hot pressed at ultrahigh pressures of 1.0 to 3.0 GPa and high temperatures of 700 to 1000 °C (UHPHT) for 60 min. The UHPHT samples are nanograin size from 15 to 40 nm. Our experimental observation shows that ultrahigh pressure could improve densification, and the density of WB samples could reach 99.4% of theoretical. The comparative experiments carried out at ambient pressure and temperatures of 550 to 1100 °C for 60 min indicate that the external pressure was favorable for phase-pure and highly dense WB formation. In addition, the UHPHT samples give a high hardness value of 28.9 ± 0.8 GPa.

Nanostructured bulk NiAl materials were prepared at high pressure and temperature (0–5.0 GPa and 600–1500 °C, respectively). The sintered samples were characterized by x-ray diffraction, scanning electron microscope, density, and indentation hardness measurements. The results show that NiAl nanoparticles may have a compressed surface shell, which may be the reason why NiAl nanomaterials were difficult to densify sintering using conventional methods and why high-pressure sintering was an effective approach. We also observed that B2-structured NiAl could undergo a temperature-dependent phase transition and could be transformed into Al0.9Ni4.22 below 1000 °C for the first time. It is interesting to note that Vickers hardness decreased as grain size decreased below ∼30 nm, indicating that the inverse Hall-Petch effect may be observed in nano-polycrystalline NiAl (n-NiAl) samples. Moreover, a tentative interpretation was developed for high-pressure nanosintering, based on the shell-core model of nanoparticles.

Cubic boron nitride (cBN) composites starting with cBN–Al mixtures were sintered on WC-16 wt% Co substrates under static high pressure of 5.0 GPa and at temperatures of 800–1400 °C for 30 min. Vickers hardness of the sintered samples increased with increasing cBN content, and the highest hardness of 32.7 GPa was achieved for the cBN–5 wt% Al specimens sintered at 1400 °C. The reactions between cBN and Al started to occur at about 900 °C, and the reaction products strongly depended on the Al content, sintering temperature, and Co diffusion from the substrates according to the x-ray diffraction (XRD) observations. The high pressure and high temperature in situ resistance measurement indicated that the reactions between cBN and Al could be completed in about 90 s when the temperature was higher than ∼1200 °C at high pressure. The cBN composite sintered at 1200 °C from a cBN–15 wt% Al mixture showed the best cutting performance.