Evaporation induced self assembly (EISA) within microdroplets produced by a vibrating orifice aerosol generator (VOAG) has been used to produce monodisperse mesoporous silica particles. This process exploits the concentration of evaporating droplets to induce the organization of various amphiphilic molecules, effectively partitioning the silica precursor (TEOS) to the hydrophilic regions of the structure. Promotion of silica condensation, followed by removal of the surfactant, provides ordered spherical mesoporous particles. Using the VOAG we have produced highly monodisperse particles in the 5 to 10 μm diameter range. The cationic surfactant CTAB typically leads to hexagonal mesostructure with mean pore size of about 2 nm and specific surface area around 900 m2/g. We have also shown that the pore size in CTABtemplated particles can be increased to 3.8 nm by incorporating trimethylbenzene as a swelling agent. The TMB prefentially locates inside and swells the hydrophobic regions of the surfactant mesostructure. Pore size can also be varied by the choice of amphiphile. Hexagonally ordered particles have been produced using the nonionic surfactant Brij-58 and block copolymer F127. These powders possessed mean pore size 2.8 nm and 6.9 nm, respectively. The uptake of alkyl pyridinium chloride molecules have recently been measured, revealing an uptake capacity that is explained by surface adsorption (as opposed to simple pore infiltration). Kinetics of the uptake process are still be analyzed.

This study details development of hybrid mesoporous materials in which molecular transport through mesopores can be precisely controlled and reversibly modulated. Mesoporous silica materials formed by surfactant templating were modified by surface initiated atom transfer radical polymerization of poly(N-isopropyl acrylamide) (PNIPAAm) a stimuli responsive polymer (SRP) within the porous network. Thermo gravimetric analysis and FTIR spectroscopy were used to confirm the presence of PNIPAAm on the silica surface. Nitrogen porosimetry, transmission electron microscopy and X-ray diffraction analyses confirmed that polymerization occurred uniformly within the porous network. Uptake and release of fluorescent dyes from the particles was monitored by spectrofluorimetry and scanning laser confocal microscopy. Results suggest that the presence of PNIPAAm, a SRP, in the porous network can be used to modulate the transport of aqueous solutes. At low temperature, (e.g., room temperature) the PNIPAAm is hydrated and extended and inhibits transport of analytes; at higher temperatures (e.g., 50°C) it is hydrophobic and is collapsed within the pore network, thus allowing solute diffusion into or out of the mesoporous silica. The transition form hydrophilic to hydrophobic state on polymer grafted mesoporous membranes was determined by contact angle measurements. This work has implications for the development of materials for the selective control of transport of molecular solutes in a variety of applications.