This paper introduces a highly reliable Cu interconnect technology at the 32 nm node with CuMn alloy seed. A CuMn alloy liner seed process combined with a non-gouging liner has been integrated into the minimum-pitch wiring level. Stress migration fails with CuMn seed at plate-below-via structures were shut down by a non-gouging liner process. Integration with gouging liner and non-gouging liner is compared, and results of interaction with CuMn seed are discussed in this paper.

Electrostatic force microscopy (EFM) was used to measure the extent of dielectric damage from plasma processing of nanoporous, low k methyl silsesqioxane (MSQ) interconnect structures with approximately 50 nm spatial resolution. Single level patterns were formed in 200 nm thick MSQ films by reactive ion etching (RIE) and were subsequently backfilled with an MSQ layer that was not exposed to plasma to act as a reference. The backfill was performed on as-etched structures with the photoresist intact and on structures in which the photoresist was removed by an oxygen plasma (ash) treatment. The EFM images on cross sections and feather sections show that the damage from the RIE penetrated ∼100 nm in from the sidewall and that the redeposited polymer had a higher k than the MSQ (k∼2.2). The etched and ashed MSQ exhibits a higher dielectric constant than the reference MSQ if it was exposed to water and has nearly the same dielectric constant as the reference with no water exposure. This suggests that the damage from the ash acts to make the MSQ hydrophilic.