Hostname: page-component-8448b6f56d-qsmjn Total loading time: 0 Render date: 2024-04-19T09:47:20.076Z Has data issue: false hasContentIssue false

Theory and Applications of Large Stroke Terfenol-D® Actuators

Published online by Cambridge University Press:  10 February 2011

M. J. Gerver
Affiliation:
SatCon Technology Corporation, 161 First Street, Cambridge, MA 02146, gerver@satc.com
J. R. Berry
Affiliation:
SatCon Technology Corporation, 161 First Street, Cambridge, MA 02146, gerver@satc.com
D. M. Dozor
Affiliation:
SatCon Technology Corporation, 161 First Street, Cambridge, MA 02146, gerver@satc.com
J. H. Goldie
Affiliation:
SatCon Technology Corporation, 161 First Street, Cambridge, MA 02146, gerver@satc.com
R. T. Ilmonen
Affiliation:
Present address: Foster-Miller, Inc., 350 Second Avenue, Waltham, MA 02154
K. Leary
Affiliation:
SatCon Technology Corporation, 161 First Street, Cambridge, MA 02146, gerver@satc.com
F. E. Nimblett
Affiliation:
SatCon Technology Corporation, 161 First Street, Cambridge, MA 02146, gerver@satc.com
R. Roderick
Affiliation:
SatCon Technology Corporation, 161 First Street, Cambridge, MA 02146, gerver@satc.com
J. R. Swenbeck
Affiliation:
SatCon Technology Corporation, 161 First Street, Cambridge, MA 02146, gerver@satc.com
Get access

Abstract

Traditionally, control algorithms for Terfenol-D® magnetostrictive actuators have modelled the strain as a linear function of magnetic field and stress, but nonlinearity becomes important for strains of more than a few hundred parts per million (ppm), and for many applications even the maximum strain, about 1500 ppm, is inadequate. Larger strokes can be obtained by various types of stroke amplifiers, by resonant operation, or by inchworming. Previously, SatCon successfully used a 10:1 lever arm stroke amplifier in a helicopter flap actuator [1]. Current projects include a water pump using a hydraulic stroke amplifier, which potentially could be more compact and efficient than a lever arm amplifier, and linear and rotary inchworm motors for robotics. In all these designs, satisfactory performance requires careful attention to machining tolerances and to making the mechanisms and housing stiff enough or compliant enough. A model for inchworm motors has been developed, including finite load and resonant effects. Nonlinear control algorithms will be discussed, applicable to arbitrarily large Terfenol-D® strains, stresses, and magnetic fields.

Type
Research Article
Copyright
Copyright © Materials Research Society 1997

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

1. Bushko, D. A., Fenn, R. C., Gerver, M. J., Berry, J. R., Phillips, F., and Merkley, D. J., in SPIE Symposium on Smart Structures and Materials, San Diego, CA, 26–29 February 1996, paper 2717–03.Google Scholar
2. Claeyssen, F., Lhermet, N., and Le Letty, R., in Proc. of 4th International Conference on New Actuators (ACTUATOR 94), June 15–17, 1994, Bremen, Germany, p. 203209.Google Scholar
3. Toby Hansen, T. and Ghorayeb, Solomon R., in Materials for Smart Systems, edited by George, E.P., Takahashi, S., Trolier-McKinstry, S., Uchino, K., and Wun-Fogle, M. (Mater. Res. Soc. Proc. 360, Pittsburgh, PA, 1995), p. 259264.Google Scholar
4. Kiesewetter, L., in Proc, of Second International Conference on Giant Magnetostrictive Alloys, edited by Tyren, C., Marbella, Spain, 1988.Google Scholar
5. Vranish, J. M., Naik, D. P., Restorff, J. B., and Teter, J. P., IEEE Trans. Mag. 27, 53555357 (1991).Google Scholar
6. Alfred Teves GmbH, a subsidiary of ITT, has a German patent (number 4,032,555) on a magnetostrictive pump for an anti-lock hydraulic brake system. ETREMA sells a pump which produces 1.7 ml/sec at 114 psi. Reference 2 describes a pump built by K. Suzuki for use in the chemical industry.Google Scholar
7. Mayergoyz, I. D., Mathematical Models of Hysteresis. Springer-Verlag, New York, 1991, Chapter II.Google Scholar
8. Jiles, D. C. and Thoelke, J. B., IEEE Trans. Mag. 27, 53525354 (1991).Google Scholar