Hostname: page-component-84b7d79bbc-tsvsl Total loading time: 0 Render date: 2024-07-28T08:27:19.416Z Has data issue: false hasContentIssue false
  • English
  • Français

Low-K Dielectric Material Chemical Mechanical Polishing Process Monitoring using Acoustic Emission

Published online by Cambridge University Press:  15 February 2011

Jianshe Tang ,
Carsten Unger ,
Yongsik Moon  and
David Dornfeld
Jianshe Tang
Affiliation:
Department of Mechanical Engineering, University of California at Berkeley, Berkeley, CA 94720–1740
Carsten Unger
Affiliation:
Department of Mechanical Engineering, University of California at Berkeley, Berkeley, CA 94720–1740
Yongsik Moon
Affiliation:
Department of Mechanical Engineering, University of California at Berkeley, Berkeley, CA 94720–1740
David Dornfeld
Affiliation:
Department of Mechanical Engineering, University of California at Berkeley, Berkeley, CA 94720–1740
Get access

Abstract

Low-k dielectric material removal rate, which is significantly affected by process factors such as polishing load, wafer carrier rotation, platen rotation speed and pad age, is one of the critical issues in CMP planarization of a dielectric film when concerning productivity, throughputs and stabilization of the process, especially when trying to achieve a target polishing thickness. Scratching is another critical issue in low-k dielectric filmi CMP planarization due to the lower hardness relative to silicon dioxide. This research relates to a methodology for in-situ monitoring of the low-k dielectric material CMP planarization process, specifically for monitoring material removal rate and scratch occurrence, using acoustic emission (AE) sensing technology.

Systematic investigations of CMP process variables on AE signals were carried out in this research. The sensitivity of AE to polishing load, polishing speed, wafer surface roughness (wafer pattern density) and pad roughness were verified. The results showed that, under steady state, the AE rms signal increases with increasing polishing load, polishing speed, slurry particle size, wafer surface roughness and pad roughness.

Based on the research in tribology and other application fields of loose abrasive machining such as lapping and polishing, scratching was known to be caused by the presence of particles which are much larger than average slurry particles. It has been proven that scratching can be avoided or reduced by timely cleaning the slurry supply system. Therefore, to avoid scratching, one strategy is to develop an in-situ method for detecting larger particles involved in CMP process. In this paper, the high sensitivity of AE signals to the presence of larger particles during CMP was experimentally verified.

Type
Research Article
Information
MRS Online Proceedings Library (OPL) , Volume 476: Symposium N – Low-Dielectric Constant Materials III , 1997 , 155
Copyright
Copyright © Materials Research Society 1997

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

1. Semiconductor Industry Association, The National Technology Roadmap for Semiconductors, 1994.Google Scholar
2. Homma, Y., Furusawa, T., Kusukawa, K. and Nagasawa, M., Proceedings of Chemical Mechanical Polishing for ULSI Multilevel Interconnection Conference, 67–73 (1996).Google Scholar
3. Mueller, B., Mills, C., Mendoa, S., Leach, G. and Huang, C., Proceedings of Chemical Mechanical Polishing for ULSI Multilevel Interconnection Conference, 37–43 (1997).Google Scholar
4. Miller, R., Nondestructive testing handbook. Volume 5: acoustic emission testing. Second edition, (American Society for Nondestructive Testing INC. 1987).Google Scholar
5. Jiaa, C. and Dornfeld, D., Wear, 139, 403–424 (1990).Google Scholar
6. Boness, R. and McBride, S., Wear, 149, 41–53 (1991).Google Scholar
7. Dornfeld, D. and Liu, J., Annals of the CIRP, 42 (1), 337–340 (1993).Google Scholar
8. Chang, , Hashimura, M. and Dornfeld, D., Annals of the CIRP, Vol. 45 (1), 331–334 (1996).Google Scholar
9. Hitach Chemical Co., “Technical data sheets”, June 1994.Google Scholar
10. ASTM Committee E-7, Standard guide for determining the reproducibility of acoustic emission sensor response”, ASTM designation: E976–94, 1994.Google Scholar
11. Williams, J. and Hyncica, A., Wear, 152, 57–74 (1992).Google Scholar