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Multiscale Modeling of Carbon Nanotube Bundle Agglomeration inside a Gas Phase Pyrolysis Reactor

Published online by Cambridge University Press:  18 May 2017

Guangfeng Hou
Affiliation:
Department of Mechanical and Materials Engineering, University of Cincinnati, OH 45221, United States
Vianessa Ng
Affiliation:
Department of Mechanical and Materials Engineering, University of Cincinnati, OH 45221, United States
Chenhao Xu
Affiliation:
Department of Mechanical and Materials Engineering, University of Cincinnati, OH 45221, United States
Lu Zhang
Affiliation:
Department of Chemical and Biomolecular Engineering, University of California, Los Angeles, CA 90095, United States
Guangqi Zhang
Affiliation:
Department of Mechanical and Materials Engineering, University of Cincinnati, OH 45221, United States
Vesselin Shanov
Affiliation:
Department of Mechanical and Materials Engineering, University of Cincinnati, OH 45221, United States
David Mast
Affiliation:
Department of Physics, University of Cincinnati, OH 45221, United States
Wookyun Kim
Affiliation:
Department of Mechanical and Materials Engineering, University of Cincinnati, OH 45221, United States
Mark Schulz
Affiliation:
Department of Mechanical and Materials Engineering, University of Cincinnati, OH 45221, United States
Yijun Liu
Affiliation:
Department of Mechanical and Materials Engineering, University of Cincinnati, OH 45221, United States
Corresponding
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Abstract

Carbon nanotube (CNT) sock formation is required for the continuous synthesis of CNT thread or sheet using the gas phase pyrolysis method. Nanometer diameter CNTs form and are carried along the reactor tube by gas flow. During the flow, the CNT stick to each other and form bundles of about 10-100 nm diameter. Coupling of the CNT bundles in the flow leads to the formation of a centimeter diameter CNT sock with a wall that is hundreds of nanometers thick. Understanding the multiscale phenomena of sock formation is vital for optimizing the CNT synthesis and manufacturing process. In this work, we present a multiscale model for the CNT bundle agglomeration inside a horizontal gas phase pyrolysis reactor. The interaction between CNT bundles was analyzed by representing the attraction forces between CNTs using a discrete phase modeling method. Flow in the synthesis reactor was studied using a computational fluid dynamics (CFD) technique with multiphase flow analysis. A model was proposed to represent the coupling between CNT bundles and the gas flow. The effect of different CNT bundles on the agglomeration phenomenon was analyzed. The modeling results were also compared with experimental observations.

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Copyright
Copyright © Materials Research Society 2017 

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Multiscale Modeling of Carbon Nanotube Bundle Agglomeration inside a Gas Phase Pyrolysis Reactor
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