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Study on Asymmetrical Sheet Rolling by the Finite Element Method

Published online by Cambridge University Press:  05 May 2011

Yeong-Maw Hwang*
Affiliation:
Department of Mechanical Engineering, National Sun Yat-Sen University, Kaohsiung, Taiwan 804, R.O.C.
Dyi-Cheng Chen*
Affiliation:
Department of Mechanical Engineering, National Sun Yat-Sen University, Kaohsiung, Taiwan 804, R.O.C.
Gow-Yi Tzou*
Affiliation:
Department of Mechanical Engineering, Yung Ta Institute of Technology, Ping-Tung, Taiwan 909, R.O.C.
*
*Professor
**Doctor Graduate student
***Associate Professor
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Abstract

Adopting the DEFORM software for the finite element analysis, this study simulated steady-state plastic deformation of the sheet at the roll-gap during asymmetrical sheet rolling. Using FEM code DEFORM, the effects of roll speed ratio, roll radius ratio, friction factor ratio upon the curvature of the rolled product and rolling force were systematically discussed. With a view to verifying the validity of the study simulated, a series of experiments on asymmetrical cold sheet rolling using Aluminum sheet as specimen are carried out. The comparisons between numerical and experimental results show good agreement. Therefore, this numerical model using DEFORM software can offer useful knowledge for designing the pass-schedule of asymmetrical sheet rolling.

Type
Articles
Copyright
Copyright © The Society of Theoretical and Applied Mechanics, R.O.C. 1999

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References

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