High-concentration niobium (V)-doped titanium dioxide (TiO2) nanoparticles of the nonequilibrium chemical composition have been synthesized via Ar/O2 radio-frequency thermal plasma oxidation of mist precursor solutions with various Nb5+ concentrations (Nb/(Ti + Nb) = 0–25.0 at.%). The solubility as high as ∼25.0 at.% has not been achieved before by wet-chemical techniques. The preferable anatase formation was attained in the plasma-synthesized powders and was enhanced by the niobium doping. All the powders were heated at high temperatures (600–800 °C) to investigate their phase transformation, band gap variation, inter-particulate binding behavior, and photocatalytic stability. The transformation from anatase to rutile was effectively inhibited by increasing the Nb5+ content. The Nb5+ doping prevented the band gap of TiO2 from narrowing after the heating. At high temperatures, Nb5+ doping could not only preserve particle size but also prevent inter-particulate binding. High concentration (25.0 at.%) Nb5+ doping retained the photocatalytic performance almost invariably irrespective of being thermally treated.

The influence of the crystalline orientation of the TiO2 photoanode on the photo-electrochemical characteristics was investigated to reveal the primary factors responsible for improving the photoelectric conversion efficiency of a dye-sensitized solar cell. It was observed that the photocurrent depended on the plane orientation, whereas the dependence of the photopotential on the open circuit was almost constant. The rate of the photoanodic reaction was attributed to the dye adsorption, depending on the surface energy of each oriented plane of the TiO2. The cathodic reaction on TiO2 during open circuit is likely to determine the rate of the entire electrochemical reaction.

We report magnetic properties of [Ca2CoO3-δ]0.62CoO2 (Ca349) powders with various average size and the Bi- and Sr-doping effects on thermoelectric properties for the magnetically grain-aligned and densified Ca349 thick films. Magnetic anisotropy at 300 K depended on the initial average size of Ca349 powders and decreased with the decrease in the size. This presumably suggests that distortion of crystal structure was induced by a ball-milling process and led to the change of magnetic anisotropy. On the Bi- and Sr-doping effects, an obvious enhancement of thermoelectric properties did not emerge in the case of the Sr-doping, whereas the enhancement was observed for the Bi-doped Ca349 thick films. However, a drastic decrease of magnetic anisotropy was caused by the Bi-doping. For usage of the p-type layer in multilayered thermoelectric module, tuning of the Bi-doping levels in which both enhancement of thermoelectric properties and a certain level of magnetic anisotropy are achieved is required.

We report thermoelectric (TE) properties of mono-layer thick films of p-type [Ca2CoO3-δ]0.62CoO2 (Ca349) and n-type compounds of Ca0.9La0.1MnO3 (Mn113) and LaNi0.98Mo0.02O3 (Ni113) for the improvement of TE performance in multi-layered TE modules. In the case of magnetically aligned Ca349 film, the improvement of TE properties due to the reduction of resistivity (ρ) was achieved by optimization of hot-pressing temperature and ρ was sensitive to relative density of the Ca349 layer. For the decrease in ρ of the n-type layers, two different approaches, the choice of Ni113 as a n-type compound and usage of fine powders of Mn113, were attempted. Both approaches were effective for reducing ρ even in the sintering at ∼900°C.

We report the preparation of grain-aligned [Ca2CoO3−δ]0.62CoO2 (Ca349) thick films and the conversion of the easy axis of magnetization from the a-axis to the c-axis. The thick films were fabricated by a simultaneous usage of electrophoretic deposition and magnetic alignment methods (MEPD) at high deposition rate with the order of 10 mm/min. Moreover, a multi-layered thick film of Al2O3/Ca349/Al2O3/Ca0.9La0.1MnO3/Al2O3 was also fabricated by the MEPD method by the optimization of condition of each suspension. The conversion of the easy axis was performed crystallochemically for a [Bi2Sr2O4]0.55CoO2 (BiSr222) compound with the easy axis parallel to the a-axis in order to fabricate c-axis grain-oriented bulks by the magnetic alignment method. The substitution of Ca for Sr in the [(Bi0.5Pb0.5)2Sr2O4] block layer induced the change of the easy axis into the c-axis direction, and the magnetic anisotropy was increased by the partial substitution of rare earth elements of Pr, Nd, Tb and Dy for Ca. Using a compound of [(Bi0.5Pb0.5)2(Ca0.8Pr0.2)2O4]0.55CoO2, we have successfully prepared the c-axis grain-aligned bulk by the magneto-scientific method. Our present results indicate that the magneto-scientific method is one of the useful and realistic processes for production of thermoelectric modules.

The electrophoretic deposition of single-crystalline α-alumina particles dispersed in aqueous media was performed in a strong magnetic field of 10 T. The α-alumina particles in the stable suspension were aligned due to their anisotropic diamagnetic susceptibility and then deposited on a cathodic substrate. The orientation of the α-alumina crystallites was confirmed by x-ray diffraction of the sintered specimen.

The characteristics of electrophoretic deposition (EPD) of positively charged particles onto a cathode were investigated using aqueous alumina and zirconia suspensions. The deposition was performed using several kinds of metal substrates at different current densities. For most substrate materials, a large number of macropores appeared in the deposit, and their size increased with the current density due to gas bubble formation. However, no macropores were formed in the deposit on a palladium substrate, regardless of the current density. The green density and sintering properties of the EPD deposits on a palladium substrate from aqueous suspensions were the same as from slip casting. Bubble-free zirconia/alumina laminate composites were also fabricated by EPD from aqueous suspensions.