The results are presented of a study on grain growth in magnetron sputter deposited Cu films. Similarly to the well-known case of electroplated Cu, we observed significant changes in the microstructure of sputter deposited films during storage at room temperature, as evidenced by a decrease in sheet resistance (up to 40% decrease in less than 6 hours). Direct evidence for grain growth was observed by FIB and SEM and by a strong decrease in the XRD peak width. Moreover, a decrease in the total defect content of the film was observed as a function of storage time from positron annihilation experiments, probably reflecting the decreasing number of grain boundaries in the film. It is well known that the microstructure of an as-deposited film is strongly dependent on the deposition parameters. This relationship is summarized in the Thornton structure-growth zone diagram [7]. We have studied the kinetics of room temperature grain growth as a function of Ar pressure and substrate temperature for Cu films with a thickness between 50 nm and 1 micrometer. It is found that spontaneous grain growth during storage at room temperature occurs mainly for a zone T microstructure (at low Ar pressure and a substrate temperature below 40°C), while it does not occur for zone I (high Ar pressure, low substrate temperature) or zone II (substrate temperature > 100°C) microstructures.

We have made an extensive study of Si0.82Ge0.18 film relaxation on silicon on insulator (SOI) substrates having a top Si layer 40, 70, 330nm, and 10[.proportional]m thick. SiGe films were deposited with a thickness up to 1.2[.proportional]m in an ultrahigh vacuum chemical vapor deposition system at 630°C. Following growth, films were characterized by X-ray diffraction and a dislocation revealing etch. The same level of relaxation is reached for each thickness of SiGe film independent of the substrate structure. Accompanying the film relaxation is the development of a tetragonal tensile strain in the thin Si layer of the SOI substrates. This strain reached 0.22% for the 1.2[.proportional]m film on the 40nm SOI and decreases with SOI thickness. The Si thickness of the SOI substrate also effected the threading dislocation density. For 85% relaxed films the density fell from 7×106 pits/cm2 on bulk Si to 103pits/cm2 for the 40, 70, and 330nm SOI substrates. The buried amorphous layer of the SOI substrate alters the dislocation dynamics by allowing dislocation core spreading or dislocation dissociation. The reduced strain field of these dislocations reduces dislocation interactions and the pinning that results. Without the dislocation pinning, the misfit dislocations can extend longer distances yielding a greatly reduced threading dislocation density.

Structural properties of epitaxially laterally overgrown (ELO) GaN on patterned GaN ‘substrates’ by hydride vapor phase epitaxy (HVPE) have been investigated. The epitaxially lateral overgrowth of GaN on SiO2 areas is realized and a planar ELO GaN film is obtained. Scanning electron microscope, transmission electron microscope (TEM) and atomic force microscope (AFM) are used to study the structure and surface morphology of the ELO GaN materials. AFM images indicate that no observable step termination is detected over a 4 μm2 area in the ELO region. TEM observations indicate that the dislocation density is very low in the ELO region. No void at the coalescence interface is observed. Lattice bending as high as 3.3° is observed and attributed to pileup of threading dislocations coming from the underlying GaN “seeding layer” and tilting horizontally and quenching at the coalescence interface.