In the general frame of energy saving, environment protection and the concept of circular
economy, the fundamental research on the sintering technology with super deep bed,
achieving energy saving and emission reduction, was carried out. At first, the
characteristics of the process and exhaust emission in the sintering with super deep bed
was mastered through the study of the influence of different bed depths on the sintering
process. Then, considering the bed permeability and the fuel combustion, their influence
on the sinter yield and quality, their potential for energy saving and emission reduction
was studied. The results show that the improvement of the bed permeability and of the fuel
combustibility respectively and simultaneously, leads to an improvement of the sintering
technical indices, to energy saving and emission reduction in the condition of super deep
bed. At 1000 mm bed depth, and taking the appropriate countermeasure, it is possible to
decrease the solid fuel consumption and the emission of CO2, SO2,
NOx by 10.08%, 11.20%, 22.62% and 25.86% respectively; and at 700 mm bed depth, it is
possible to reduce the solid fuel consumption and the emission of CO2,
SO2, NOx by 20.71%, 22.01%, 58.86% and 13.13% respectively. This research
provides the theoretical and technical basis for the new technology of sintering with
super deep bed, achieving energy saving and reduction of emission.