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Stress Reduction in PACVD Amorphous Diamond Coatings by Boron Addition

Published online by Cambridge University Press:  15 February 2011

V. Wagner
Affiliation:
LISE, Faculté;s Universitaires Notre-Dame de la Paix, Rue de Bruxelles 61, 5000 Namur, Belgium, vwagner@fundp.ac.be
E. H. A. Dekempeneer
Affiliation:
Materials Division, Vlaams Instelling voor Technologisch Onderzoek, Boeretang 200, 2400Mol, Belgium
J. Geurts
Affiliation:
I. Physikalisches Institut, RWTH-Aachen, Sommerfeldstr. 28, 52056 Aachen, Germany
L. J. van IJzendoorn
Affiliation:
Cyclotron Laboratory, Technical University of Eindhoven, 5600 MB Eindhoven, Netherlands
R. Sporken
Affiliation:
LISE, Faculté;s Universitaires Notre-Dame de la Paix, Rue de Bruxelles 61, 5000 Namur, Belgium, vwagner@fundp.ac.be
R. Caudano
Affiliation:
LISE, Faculté;s Universitaires Notre-Dame de la Paix, Rue de Bruxelles 61, 5000 Namur, Belgium, vwagner@fundp.ac.be
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Abstract

The applications of super hard coatings of diamond-like carbon (DLC) films are often limited by adhesion problems caused by intrinsic stress in the deposited layer due to the PACVD growth process. One approach to reduce the stress are less optimal process parameters. However, they also affect the desired high hardness of the films. Our approach in this study is to add B2H6 to the gas mixture, which shifts the composition towards another very hard compound (B4C). A sequence of amorphous BxC1-x:H films with a thickness of 0.5μm and a boron content between 0 and 50 at.-% were deposited on silicon substrates using a capacitively coupled r.f PACVD reactor. The tribological film properties and the internal stress were determined by depth-sensing indentation and laser reflection measurements. For an addition of x ≥5 at.-% boron the decrease of the internal film stress is found to be clearly larger than the effect on the hardness value. For boron contents x > 18% the internal stress is reduced by a factor of 5 while the reduction of hardness is only a factor of 2.3. For microscopic structure analysis Raman and infrared spectroscopy are applied. They reveal an increasing hydrogenation of the carbon network. Therefore, the softening is attributed to a boron induced modification to a more polymeric-like material.

Type
Research Article
Copyright
Copyright © Materials Research Society 1997

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