Hostname: page-component-8448b6f56d-wq2xx Total loading time: 0 Render date: 2024-04-24T01:56:45.880Z Has data issue: false hasContentIssue false

Study of a Novel Ceramic Tool Performance in the Machining of Ti-6Al-7Nb Alloys

Published online by Cambridge University Press:  30 September 2019

Ricardo del Risco-Alfonso
Affiliation:
Assistant Professor. Center for the Study, Manufacturing and Re-manufacturing of Equipment and Parts, University of Camagüey, Cuba. rrisco7188a@gmail.com
Hector R. Siller
Affiliation:
Assistant Professor. Department of Engineering Technology. University of North Texas, USA. hector.siller@unt.edu
Roberto Pérez-Rodríguez*
Affiliation:
Professor. Director of the CAD/CAM Study Center. University of Holguin, Cuba. roberto.perez@uho.edu.cu
Arturo Molina
Affiliation:
Vice-presidency of Research and Technological Transfer. Tecnológico de Monterrey, Mexico. armolina@itesm.mx
Get access

Abstract

Considering their distinctive properties, titanium alloys are used in foremost industries, including the aeronautic, automotive and biomedical industries. The reduced machinability of titanium alloys is due to their low thermal conductivity and high plasticity behavior. In the biomedical sector, one of the most studied alloys is Ti-6Al-4V. In the case of the Ti-6Al-7Nb alloy, scarce investigations are identified, related to machinability studies. The machining of Ti-6Al-7Nb alloy requires the development of new tools with higher properties, which provide better performance. The objective of this study is to present the experimental results related to a novel ceramic cutting tool, in terms of cutting tool life and productivity, in the machining of Ti-6Al-7Nb alloy. A turning operation of a 25 mm diameter bar was performed; the cutting speed was varied in three levels. The results showed the high performance of this type of tools, from the point of view of machinability. The values of the obtained cutting forces are found in the ranges reported by the consulted literature using ceramic tools. The surface roughness values were considered appropriate, taking into account that the tool is recommended for roughing and semi-finishing operations. The most relevant results were obtained in terms of productivity, considering that the performance is 2.53 times higher than the presented in similar works.

Type
Articles
Copyright
Copyright © Materials Research Society 2019 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

Niknam, S.A., Khettabi, R. and Songmene, V., “Machinability and Machining of Titanium Alloys: A Review,” Machining of Titanium Alloys, ed. Davim, P. (Springer-Verlag, 2014) pp. 1-30.Google Scholar
Brunette, D.M., Tengvall, P., Textor, M. and Thomsen, P., “Metallurgy and Technological Properties of Titanium and Titanium Alloys,” Titanium in Medicine, ed. (Springer-Verlag, 2001) pp. 25-52.CrossRefGoogle Scholar
Ulutan, D., and Özel, T., Int J Mach Tool Manu 51, 250-280 (2011).CrossRefGoogle Scholar
Sui, X., Li, G., Qin, X., Yu, H., Zhou, X., Wang, K. and Wang, Q., Ceram Int . 42, 7524-7532 (2016).CrossRefGoogle Scholar
Minton, T., Ghani, S., Sammler, F., Bateman, R., Fürstmann, P. and Roeder, M., Int J Mach Tool Manu 75, 27-35 (2013).CrossRefGoogle Scholar
Sun, Y., Huang, B., Puleo, D.A., Schoop, J. and Jawahir, I.S., Procedia CIRP 45, 63-66 (2016).CrossRefGoogle Scholar
Fan, Y., Hao, Z., Zheng, M. and Yang, S., Mach Sci Technol 20, 249-261 (2016).CrossRefGoogle Scholar
Sun, F.J., Qu, S.G., Pan, Y.X., Li, X.Q. and Li, F.L., Int J Adv Manuf Technol 79, 351-360 (2015).CrossRefGoogle Scholar
da Silva, R.B., Machado, Á.R., Ezugwu, E.O., Bonney, J. and Sales, W.F., J Mater Process Technol 213, 14591464 (2013).CrossRefGoogle Scholar
Pervaiz, S. and Rashid, A., Mater Manuf Process 29, 219-252 (2014).CrossRefGoogle Scholar
Ulutan, D. and Özel, T., J Mater Process Technol 213, 22172237 (2013).CrossRefGoogle Scholar
Priarone, P.C., Klocke, F., Faga, M.G., Lung, D. and Settineri, L., Int J Adv Manuf Technol 85, 807-816 (2016).CrossRefGoogle Scholar
Sun, S., Brandt, M. and Mo, J.P., Proc Inst Mech Eng B J Eng Manuf 228, 191-202 (2014).CrossRefGoogle Scholar
Hernández, L.W., Pérez-Rodríguez, R., Zambrano, P. del C., Guerrero, M. and Dumitrescu, L., Revista de Metalurgia 47, 262-272 (2011).Google Scholar
Sun, S., Brandt, M. and Dargusch, M.S., Int J Mach Tool Manu 49, 561-568 (2009).CrossRefGoogle Scholar
Grzesik, W., "Machining of Hard Materials," Machining, ed. Davim, P. (Springer-Verlag, 2008) pp. 97-126.CrossRefGoogle Scholar