Hostname: page-component-8448b6f56d-t5pn6 Total loading time: 0 Render date: 2024-04-19T21:38:21.063Z Has data issue: false hasContentIssue false
  • English
  • Français

The study of preparation process of spray formed 7075/Al–Si bimetallic gradient composite plate

Published online by Cambridge University Press:  02 May 2017

Lei Yu ,
Fuyang Cao ,
Liguo Hou ,
Yandong Jia ,
Hongxian Shen ,
Haichao Li ,
Zhiliang Ning ,
Dawei Xing  and
Jianfei Sun
Lei Yu
Affiliation:
School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001, China
Fuyang Cao
Affiliation:
School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001, China
Liguo Hou
Affiliation:
School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001, China
Yandong Jia
Affiliation:
Laboratory for Microstructures, Institute of Materials, Shanghai University, Shanghai 200444, China
Hongxian Shen
Affiliation:
School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001, China
Haichao Li
Affiliation:
School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001, China
Zhiliang Ning
Affiliation:
School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001, China
Dawei Xing
Affiliation:
School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001, China
Jianfei Sun*
Affiliation:
School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001, China
*
a) Address all correspondence to this author. e-mail: jfsun@hit.edu.cn
Get access

Abstract

To determine the spray forming process parameters of 7075/Al–Si bimetallic gradient composite plate with two gas atomizers, a calculation model of the plate has been established by using the finite element software ANSYS. The effects of different motion trajectory, advance speed, swing cycle and spray center distance on shape, and silicon distribution of deposited plate have been simulated by the APDL programming language. The results show that a smooth and uniform surface is obtained when motion trajectory is in a regular jaggies mode. The deposited plate varies from platform to stepped shape with a center distance increasing from 20 mm to 50 mm; meanwhile, the width of the transition zone decreases gradually. As the period increases to 8 s, the silicon distribution of each layer presents a jagged fluctuation. Both the thickness of the deposited plate and the width of the transition zone decrease as the advance speed increases, except the silicon distribution. Finally, the modeling and simulation of the co-spray formed 7075/Al–Si bimetallic gradient composite plate are validated by experimental investigations and the simulation results are in good agreement with the actual results.

Keywords

spray forminggradient materialsimulationAPDL
Type
Articles
Information
Journal of Materials Research , Volume 32 , Issue 16 , 28 August 2017 , pp. 3109 - 3116
Check for updates
Copyright
Copyright © Materials Research Society 2017 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

Footnotes

Contributing Editor: Jürgen Eckert

References

REFERENCES

Lee, S.W., Yeh, J.W., and Liao, Y.S.: Premium 7075 aluminium alloys produced by reciprocating extrusion. Adv. Eng. Mater. 6, 936–943 (2004).Google Scholar
Liu, D., Atkinson, H.V., Kapranos, P., Jirattiticharoean, W., and Jones, H.: Microstructural evolution and tensile mechanical properties of thixoformed high performance aluminium alloys. Mater. Sci. Eng., A 361, 213–224 (2003).Google Scholar
Miller, W.S., Zhuang, L., Bottema, J., Wittebrood, A.J., Smet, P.D., Haszler, A., and Vieregge, A.: Recent development in aluminium alloys for the automotive industry. Mater. Sci. Eng., A 280, 37–49 (2000).Google Scholar
Andreatta, F., Terryn, H., and de Wit, J.H.W.: Corrosion behaviour of different tempers of AA7075 aluminium alloy. Electrochim. Acta 49, 2851–2862 (2004).Google Scholar
Deuis, R.L., Subramanian, C., and Yellup, J.M.: Dry sliding wear of aluminium composites—A review. Compos. Sci. Technol. 57, 415–435 (1997).Google Scholar
Sabatini, G., Ceschini, L., Martini, C., Williams, J.A., and Hutchings, I.M.: Improving sliding and abrasive wear behaviour of cast A356 and wrought AA7075 aluminium alloys by plasma electrolytic oxidation. Mater. Des. 31, 816–828 (2010).Google Scholar
Alshmri, F., Atkinson, H.V., Hainsworth, S.V., Haidon, C., and Lawes, S.D.A.: Dry sliding wear of aluminium-high silicon hypereutectic alloys. Wear 313, 106–116 (2014).Google Scholar
Dwivedi, D.K.: Wear behaviour of cast hypereutectic aluminium silicon alloys. Mater. Des. 27, 610–616 (2006).Google Scholar
Haque, M.M. and Sharif, A.: Study on wear properties of aluminium–silicon piston alloy. J. Mater. Process. Technol. 118, 69–73 (2001).Google Scholar
Raghukiran, N. and Kumar, R.: Processing and dry sliding wear performance of spray deposited hyper-eutectic aluminum–silicon alloys. J. Mater. Process. Technol. 213, 401–410 (2013).Google Scholar
Mahamood, R.M., Akinlabi, E.T., Shukla, M., and Pityana, S.: Functionally graded material: An overview. In Proceedings of the World Congress on Engineering, Vol. 3 (Newswood Limited, Hong Kong, 2012); p. 1593.Google Scholar
Muller, P., Mognol, P., and Hascoet, J-Y.: Modeling and control of a direct laser powder deposition process for functionally graded materials (FGM) parts manufacturing. J. Mater. Process. Technol. 213, 685–692 (2013).Google Scholar
Cui, C., Schulz, A., Schimanski, K., and Zoch, H.W.: Spray forming of hypereutectic Al–Si alloys. J. Mater. Process. Technol. 209, 5220–5228 (2009).Google Scholar
Grant, P.S.: Spray forming. Prog. Mater. Sci. 39, 497–545 (1995).Google Scholar
Hogg, S.C., Lambourne, A., Ogilvy, A., and Grant, P.S.: Microstructural characterisation of spray formed Si–30Al for thermal management applications. Scr. Mater. 55, 111–114 (2006).Google Scholar
Jia, Y., Cao, F., Scudino, S., Ma, P., Li, H., Yu, L., Eckert, J., and Sun, J.: Microstructure and thermal expansion behavior of spray-deposited Al–50Si. Mater. Des. 57, 585–591 (2014).Google Scholar
Mesquita, R.A. and Barbosa, C.A.: Spray forming high speed steel—Properties and processing. Mater. Sci. Eng., A 383, 87–95 (2004).Google Scholar
Srivastava, V.C., Mandal, R.K., and Ojha, S.N.: Microstructure and mechanical properties of Al–Si alloys produced by spray forming process. Mater. Sci. Eng., A 304, 555–558 (2001).Google Scholar
Wang, R. and Fichthom, K.A.: Computer simulation of metal thin-film epitaxy. Thin Solid Films 272, 223–228 (1996).Google Scholar
Khor, K.A., Dong, Z.L., and Gu, Y.W.: Influence of oxide mixtures on mechanical properties of plasma sprayed functionally graded coating. Thin Solid Films 368, 86–92 (2000).Google Scholar
Kang, S. and Chang, D.H.: Modelling of billet shapes in spray forming using a scanning atomizer. Mater. Sci. Eng., A 260(1–2), 161 (1999).Google Scholar
Cao, F., Wu, P., Ning, Z., Zhao, W., and Sun, J.: Shape-predicted model of spray forming rod under scanning atomization. Rare Met. 26, 30–35 (2007).Google Scholar
Singer, A.R.E.: Principles of spray rolling of metals. Met. Mater. 4, 246–250 (1970).Google Scholar
Cui, C., Fritsching, U., and Schulz, A.: Three-dimensional mathematical modeling and numerical simulation of billet shape in spray forming using a scanning gas atomizer. Metall. Mater. Trans. B 38, 333–346 (2007).Google Scholar
Cui, C., Fritsching, U., Schulz, A., and Li, Q.: Mathematical modeling of spray forming process of tubular preforms part 2. Heat transfer. Acta Mater. 53, 2775–2784 (2005).Google Scholar