Skip to main content Accessibility help
×
Home

Effect of erosion speed on the interaction between erosion and corrosion of the Fe–3.5 wt% B alloy in a flowing zinc bath

  • Yong Wang (a1), Jiandong Xing (a1), Shengqiang Ma (a1), Guangzhu Liu (a1), Yaling He (a2), Sen Jia (a3) and Yaping Bai (a4)...

Abstract

The effect of erosion speed on the interaction between erosion and corrosion of the Fe–3.5 wt% B alloy in a flowing zinc bath has been investigated using a rotating-disk technique. The total erosion–corrosion rate increases rapidly, whereas the pure erosion rate tends to increase linearly with an increase in erosion speed and with low damage. The increase in total erosion–corrosion rate is strongly dependent on erosion–corrosion interaction. During the erosion–corrosion process, the severe corrosion reaction roughens the surface by forming a loose corrosion layer and cracks in the anticaustic Fe2B skeleton, which eventually facilitates erosion. The micromechanical scouring effect of liquid zinc worsens corrosion by accelerating the removal of corrosion products and causing spallation of anticaustic Fe2B. An increase in erosion speed intensifies the micromechanical scouring effect of flowing zinc significantly. A strong erosion–corrosion interaction occurs at high erosion speed, which leads to a greater material loss rate.

Copyright

Corresponding author

a) Address all correspondence to this author. e-mail: sqma@mail.xjtu.edu.cn

References

Hide All
1. Pistofidis, N., Vourlias, G., Konidaris, S., Pavlidou, E., Stergiou, A., and Stergioudis, G.: The effect of bismuth on the structure of zinc hot-dip galvanized coatings. Mater. Lett. 61(4), 994 (2007).
2. Bicao, P., Jianhua, W., Xuping, S., Zhi, L., and Fucheng, Y.: Effects of zinc bath temperature on the coatings of hot-dip galvanizing. Surf. Coat. Technol. 202(9), 1785 (2008).
3. Ajersch, F., Ilinca, F., Hétu, J-F., and Goodwin, F.: Numerical simulation of flow, temperature and composition variations in a galvanizing bath. Can. Metall. Q. 44(3), 369 (2005).
4. Liu, X.B., Barbero, E., Xu, J., Burris, M., Chang, K-M., and Sikka, V.: Liquid metal corrosion of 316L, Fe3Al, and FeCrSi in molten Zn-Al baths. Metall. Mater. Trans. A 36(8), 2049 (2005).
5. Marder, A.: The metallurgy of zinc-coated steel. Prog. Mater. Sci. 45(3), 191 (2000).
6. Zhang, K., Tang, N-Y., Goodwin, F.E., and Sexton, S.: Reaction of 316L stainless steel with a galvanizing bath. J. Mater. Sci. 42(23), 9736 (2007).
7. Heitz, E.: Mechanistically based prevention strategies of flow-induced corrosion. Electrochim. Acta 41(4), 503 (1996).
8. Kondo, M., Muroga, T., Sagara, A., Valentyn, T., Suzuki, A., Terai, T., Takahashi, M., Fujii, N., Yokoyama, Y., and Miyamoto, H.: Flow accelerated corrosion and erosion–corrosion of RAFM steel in liquid breeders. Fusion Eng. Des. 86(9), 2500 (2011).
9. Kondo, M., Takahashi, M., Suzuki, T., Ishikawa, K., Hata, K., Qiu, S., and Sekimoto, H.: Metallurgical study on erosion and corrosion behaviors of steels exposed to liquid lead–bismuth flow. J. Nucl. Mater. 343(1), 349 (2005).
10. Islam, A., Farhat, Z.N., Ahmed, E.M., and Alfantazi, A.: Erosion enhanced corrosion and corrosion enhanced erosion of API X-70 pipeline steel. Wear 302(1), 1592 (2013).
11. Kwok, C., Cheng, F., and Man, H.: Synergistic effect of cavitation erosion and corrosion of various engineering alloys in 3.5% NaCl solution. Mater. Sci. Eng., A 290(1), 145 (2000).
12. Clark, H.M.: The influence of the flow field in slurry erosion. Wear 152(2), 223 (1992).
13. Finnie, I.: Erosion of surfaces by solid particles. Wear 3(2), 87 (1960).
14. Neville, A., Reyes, M., and Xu, H.: Examining corrosion effects and corrosion/erosion interactions on metallic materials in aqueous slurries. Tribol. Int. 35(10), 643 (2002).
15. Purandare, Y.P., Stack, M.M., and Hovsepian, P.E.: Velocity effects on erosion–corrosion of CrN/NbN “superlattice” PVD coatings. Surf. Coat. Technol. 201(1), 361 (2006).
16. Rajahram, S.S., Harvey, T.J., and Wood, R.J.K.: Full factorial investigation on the erosion–corrosion resistance of UNS S31603. Tribol. Int. 43(11), 2072 (2010).
17. Stack, M.M., Chacon-Nava, J., and Stott, F.H.: Relationship between the effects of velocity and alloy corrosion resistance in erosion-corrosion environments at elevated temperatures. Wear 180(1), 91 (1995).
18. Tian, B.R. and Cheng, Y.F.: Electrochemical corrosion behavior of X-65 steel in the simulated oil sand slurry. I: Effects of hydrodynamic condition. Corros. Sci. 50(3), 773 (2008).
19. Ma, S.Q., Xing, J.D., Fu, H.G., Yi, D.W., Zhang, J.J., Li, Y.F., Zhang, Z.Y., Zhu, B.J., and Ma, S.C.: Interfacial morphology and corrosion resistance of Fe–B cast steel containing chromium and nickel in liquid zinc. Corros. Sci. 53(9), 2826 (2011).
20. Ma, S.Q., Xing, J.D., Fu, H.G., Yi, D.W., Zhi, X.H., and Li, Y.F.: Effects of boron concentration on the corrosion resistance of Fe–B alloys immersed in 460° C molten zinc bath. Surf. Coat. Technol. 204(14), 2208 (2010).
21. Ma, S.Q., Xing, J.D., Yi, D.W., Fu, H.G., Liu, G.F., and Ma, S.C.: Microstructure and corrosion behavior of cast Fe–B alloys dipped into liquid zinc bath. Mater. Charact. 61(9), 866 (2010).
22. Ma, S.Q., Xing, J.D., Fu, H.G., Yi, D.W., Li, Y.F., Zhang, J.J., Zhu, B.J., and Gao, Y.: Microstructure and interface characteristics of Fe–B alloy in liquid 0.25 wt.% Al–Zn at various bath temperatures. Mater. Chem. Phys. 132(2), 977 (2012).
23. Ghuman, A.R.P. and Goldstein, J.I.: Reaction mechanisms for the coatings formed during the hot dipping of iron in 0 to 10 pct Al-Zn baths at 450 to 700 °C. Metall. Trans. 2(10), 2903 (1971).
24. Wang, D.X., Li, S.Y., Ying, Y., Wang, M.J., Xiao, H.M., and Chen, Z.X.: Theoretical and experimental studies of structure and inhibition efficiency of imidazoline derivatives. Corros. Sci. 41(10), 1911 (1999).
25. Fujiwara, K., Domae, M., Yoneda, K., and Inada, F.: Model of physico-chemical effect on flow accelerated corrosion in power plant. Corros. Sci. 53(11), 3526 (2011).
26. Giorgi, M-L., Durighello, P., Nicolle, R., and Guillot, J-B.: Dissolution kinetics of iron in liquid zinc. J. Mater. Sci. 39(18), 5803 (2004).
27. Assael, M.J., Armyra, I.J., Brillo, J., Stankus, S.V., Wu, J., and Wakeham, W.A.: Reference data for the density and viscosity of liquid cadmium, cobalt, gallium, indium, mercury, silicon, thallium, and zinc. J. Phys. Chem. Ref. Data 41(3), 033101 (2012).
28. Kassner, T.F.: Rate of solution of rotating tantalum disks in liquid tin. J. Electrochem. Soc. 114(7), 689 (1967).
29. Silverman, D.: Rotating cylinder electrode for velocity sensitivity testing. Corrosion 40(5), 220 (1984).
30. Chakraborty, I., Basak, A., and Chatterjee, U.: Corrosive wear behaviour of Cr-Mn-Cu white cast irons in sand-water slurry media. Wear 143(2), 203 (1991).
31. Zhang, A.F., Xing, J.D., Bao, C.G., and Jia, H.R.: The effect of dynamic and static pure corrosion on quantitatively studying the interaction between erosion and corrosion of materials. Acta Metall. Sin.-Chinese Ed. 38(5), 521 (2002).
32. Zheng, Y.G., Yao, Z.M., Wei, X.Y., and Ke, W.: The synergistic effect between erosion and corrosion in acidic slurry medium. Wear 186, 555 (1995).
33. Song, G.M. and Sloof, W.G.: Effect of alloying element segregation on the work of adhesion of metallic coating on metallic substrate: Application to zinc coatings on steel substrates. Surf. Coat. Technol. 205(19), 4632 (2011).
34. Song, G.M., Vystavel, T., van der Pers, N., De Hosson, J.T.M., and Sloof, W.G.: Relation between microstructure and adhesion of hot dip galvanized zinc coatings on dual phase steel. Acta Mater. 60(6), 2973 (2012).
35. Seong, B., Hwang, S., Kim, M., and Kim, K.: Reaction of WC–Co coating with molten zinc in a zinc pot of a continuous galvanizing line. Surf. Coat. Technol. 138(1), 101 (2001).

Related content

Powered by UNSILO

Effect of erosion speed on the interaction between erosion and corrosion of the Fe–3.5 wt% B alloy in a flowing zinc bath

  • Yong Wang (a1), Jiandong Xing (a1), Shengqiang Ma (a1), Guangzhu Liu (a1), Yaling He (a2), Sen Jia (a3) and Yaping Bai (a4)...

Metrics

Full text views

Total number of HTML views: 0
Total number of PDF views: 0 *
Loading metrics...

Abstract views

Total abstract views: 0 *
Loading metrics...

* Views captured on Cambridge Core between <date>. This data will be updated every 24 hours.

Usage data cannot currently be displayed.