Hostname: page-component-78c5997874-8bhkd Total loading time: 0 Render date: 2024-11-17T23:37:34.976Z Has data issue: false hasContentIssue false

Direct mapping of deformation in punch indentation and correlation with slip line fields

Published online by Cambridge University Press:  31 January 2011

T.G. Murthy
Affiliation:
Center for Materials Processing and Tribology, School of Industrial Engineering, Purdue University, West Lafayette, Indiana 47906-2023
J. Madariaga
Affiliation:
Center for Materials Processing and Tribology, School of Industrial Engineering, Purdue University, West Lafayette, Indiana 47906-2023; and Department of Manufacturing, Mondragon University, Loramendi, 4-20500 Mondragon, Spain
S. Chandrasekar*
Affiliation:
Center for Materials Processing and Tribology, School of Industrial Engineering, Purdue University, West Lafayette, Indiana 47906-2023
*
a) Address all correspondence to this author. e-mail: chandy@ecn.purdue.edu
Get access

Abstract

Deformation field parameters in plane-strain indentation of a perfectly plastic solid with a punch have been mapped using particle image velocimetry, a correlation-based image analysis technique. Measurements of velocity and strain rate over a large area have shown that the deformation resembles that of the slip line field of Prandtl. A zone of dead metal is found to exist underneath the indenter adjoining which is a transition region of material flow similar to the centered-fan region in the slip line field. Shear bands demarcate the boundaries of these deformation regions. The observations suggest that a representative strain rate may be assigned to the indentation. By integrating the strain rate field along particle trajectories, the strains in the indentation region have been estimated. The strain values are seen to be large, 0.5 to 4, over a region extending to about twice the indenter half-width. A pocket of large strain, ∼4, is found to exist close to the edge of the indenter–specimen contact. Prandtl’s slip line field is modified based on the observations and used to estimate the strain field. The measurements of the deformation parameters are found to compare mostly favorably with the predictions of the slip line field and prior observations of indentation. The implications of these findings for analysis and interpretation of indentation hardness are briefly discussed.

Type
Articles
Copyright
Copyright © Materials Research Society 2009

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

1.O'Neill, H.: Hardness measurements of metals and alloys, 2nd ed. (Chapman and Hall, UK, 1967).Google Scholar
2.Tabor, D.: The Hardness of Metals (Oxford University Press, Oxford, UK, 1951).Google Scholar
3.Chaudhri, M.M.: Strain hardening around spherical indentations. Phys. Status Solidi 182, 641 (2000).3.0.CO;2-U>CrossRefGoogle Scholar
4.Backofen, W.A.: Deformation Processing (Addison Wesley Longman Publishing, Reading, MA, 1972).Google Scholar
5.Samuels, L.E. and Mulhearn, T.O.: Experimental investigation of the deformed zone associated with indentation hardness. J. Mech. Phys. Solids 5, 125 (1957).CrossRefGoogle Scholar
6.Nadai, A.: Plasticity (McGraw Hill, New York, 1931).Google Scholar
7.Koerber, F.: The plastic deformation of metals. J. Inst. Met. 48, 317 (1932).Google Scholar
8.Hill, R., Lee, E.H., and Tupper, S.J.: The theory of wedge indentation of ductile materials. Proc. R. Soc. A 188, 273 (1947).Google Scholar
9.Atkins, A.G. and Tabor, D.: Plastic indentation in metals with cones. J. Mech. Phys. Solids 13, 149 (1965).CrossRefGoogle Scholar
10.Yew, C.H. and Goldsmith, W.: Stress distributions in soft metals due to static and dynamic loading. J. Appl. Mech. 31, 636 (1964).CrossRefGoogle Scholar
11.Chaudhri, M.M.: Subsurface deformation patterns around indentations in work-hardened mild steel. Philos. Mag. Lett. 67, 107 (1993).CrossRefGoogle Scholar
12.Stock, T.A.C. and Mulhearn, T.O.: The deformation produced during deep puncing. Exp. Mech. 9, 230 (1969).CrossRefGoogle Scholar
13.Castell, M.R., Howie, A., Perovic, D.D., Ritchie, D.A., Churchill, A.C., and Jones, G.A.C.: Plastic deformation under micro indentations in GaAs/AlAs superlattices. Philos. Mag. Lett. 67, 89 (1993).CrossRefGoogle Scholar
14.Chaudhri, M.M.: Subsurface plastic strain distribution around spherical indentations in metals. Philos. Mag. A 74, 1213 (1996).CrossRefGoogle Scholar
15.Murthy, T.G., Huang, C., and Chandrasekar, S.: Characterization of deformation field in plane strain indentation of metals. J. Phys. D: Appl. Phys. 41, 074026 (2008).CrossRefGoogle Scholar
16.White, D.J., Take, W.A., and Bolton, M.D.: Soil deformation measurement using particle image velocimetry (PIV) and photogram-metry. Geotechnique 53, 619 (2003).CrossRefGoogle Scholar
17.Lee, S., Hwang, J., Shankar, M.R., Chandrasekar, S., and Compton, W.: Large strain deformation field in machining. Metall. Mater. Trans. A 37, 1633 (2006).CrossRefGoogle Scholar
18.Adrian, R.J.: Particle imaging techniques for experimental fluid mechanics. Annu. Rev. Fluid Mech. 23, 261 (1991).CrossRefGoogle Scholar
19.Nguyen, N.T. and Wereley, S.T.: Fundamentals and Applications of Microfluidics (Artech House, Boston, MA, 2002).Google Scholar
20.Raffel, M., Willert, C., Wereley, S., and Kompenhans, J.: Particle Image Velocimetry, 2nd ed. (Springer, Berlin, Germany, 2007).CrossRefGoogle Scholar
21.Johnson, W. and Mellor, P.B.: Engineering Plasticity (Ellis Horwood, New York, 1983).Google Scholar
22.Hanemann, H and Schrader, A.: Atlas Metallographicus (Verlag von Gebruder Borntraeger, Berlin, Germany, 1927), plates 760765.Google Scholar
23.Tan, T.M., Li, S., and Chou, P.C.: Finite element solution of Prandtl's flat punch problem. Finite Elem. Anal. Des. 6, 173 (1989).CrossRefGoogle Scholar
24.Mesarovic, S.D. and Fleck, N.A.: Spherical indentation of elastic–plastic solids. Proc. R. Soc. London A 455, 2707 (1999).CrossRefGoogle Scholar
25.Farmer, L.E. and Fowle, R.F.: An experimental procedure for studying the flow in plane strain extrusion. Int. J. Mech. Sci. 21, 599 (1979).CrossRefGoogle Scholar
26.Farmer, L.E. and Conning, S.W.: Numerical smoothing of flow patterns. Int. J. Mech. Sci. 21, 577 (1979).CrossRefGoogle Scholar
27.Conning, S.W., Farmer, L.E., and Oxley, P.L.B.: Strain hardening extrusion I and II. J. Mech. Phys. Solids 30, 249 (1982).CrossRefGoogle Scholar
28.Chakrabarty, J.: Theory of Plasticity (Elsevier, UK, 2006).Google Scholar
29.Nepershin, R.I.: The indentation of a flat punch into rigid plastic half space. J. Appl. Math. Mech. 66, 135 (2002).CrossRefGoogle Scholar