Skip to main content Accessibility help
×
Home
The Mechanics and Reliability of Films, Multilayers and Coatings
  • Get access
    Check if you have access via personal or institutional login
  • Cited by 12
  • Export citation
  • Recommend to librarian
  • Buy the print book

Book description

A wide variety of applications ranging from microelectronics to turbines for propulsion and power generation rely on films, coatings, and multilayers to improve performance. As such, the ability to predict coating failure - such as delamination (debonding), mud-cracking, blistering, crack kinking, and the like - is critical to component design and development. This work compiles and organizes decades of research that established the theoretical foundation for predicting such failure mechanisms, and clearly outlines the methodology needed to predict performance. Detailed coverage of cracking in multilayers is provided, with an emphasis on the role of differences in thermoelastic properties between the layers. The comprehensive theoretical foundation of the book is complemented by easy-to-use analysis codes designed to empower novices with the tools needed to simulate cracking; these codes enable not only precise quantitative reproduction of results presented graphically in the literature, but also the generation of new results for more complex multilayered systems.

Refine List

Actions for selected content:

Select all | Deselect all
  • View selected items
  • Export citations
  • Download PDF (zip)
  • Send to Kindle
  • Send to Dropbox
  • Send to Google Drive

Save Search

You can save your searches here and later view and run them again in "My saved searches".

Please provide a title, maximum of 40 characters.
×

Contents

References
Ambrico, J.M. & Begley, M.R. (2002) ‘The role of initial flaw size, elastic compliance and plasticity in channel cracking of thin films’, Thin Solid Films 419(1), 144–153.
Ambrico, J.M. & Begley, M.R. (2003) ‘The role of flaw geometry in thin film delamination from two-dimensional interface flaws along free edges’, Engineering Fracture Mechanics 70(13), 1721–1736.
Anderson, T.L. & Anderson, T.L. (2005) Fracture Mechanics: Fundamentals and Applications, CRC Press.
Audoly, B. (1999) ‘Stability of straight delamination blisters’, Physical Review Letters 83(20): 4124.
Bagchi, A. & Evans, A.G. (1996) ‘Measurements of the debond energy for thin metallization lines on dielectrics’, Thin Solid Films 286(1), 203–212.
Balint, D.S. & Hutchinson, J.W. (2001) ‘Mode 2 edge delamination of compressed thin films’, Journal of Applied Mechanics 68(5), 725–730.
Bank-Sills, L., Travitzky, N., Ashkenazi, D. & Eliasi, R. (1999) ‘A methodology for measuring interface fracture properties of composite materials’, International Journal of Fracture 99(3), 143–161.
Banks-Sills, L., Freed, Y., Eliasi, R. & Fourman, V. (2006) ‘Fracture toughness of the +45/ - 45 interface of a laminate composite’, International Journal of Fracture 141(1–2), 195–210.
Bathe, K.-J. (1997) Finite Element Procedures, Prentice-Hall, Upper Saddle River, NJ.
Begley, M.R. & Ambrico, J.M. (2001) ‘Delamination of thin films from two-dimensional interface flaws at corners and edges’, International Journal of Fracture 112(3), 205–222.
Begley, M.R. & Bart-Smith, H. (2005) ‘The electro-mechanical response of highly compliant substrates and thin stiff films with periodic cracks’, International Journal of Solids and Structures 42(18), 5259–5273.
Begley, M.R., Collino, R.R., Israelachvili, J.N. & McMeeking, R.M. (2014) ‘Peeling of a tape with frictional sliding and large deformations’, Journal of the Mechanics and Physics of Solids 61, 1265–1279.
Begley, M.R., Mumm, D.R., Evans, A.G. & Hutchinson, J.W. (2000) ‘Analysis of a wedge impression test for measuring the interface toughness between films/coatings and ductile substrates’, Acta Materialia 48(12), 3211–3220.
Beuth, J.L. (1992) ‘Cracking of thin bonded films in residual tension’, International Journal of Solids and Structures 29, 1657–1675.
Beuth, J.L. & Klingbeil, N.W. (1996) ‘Cracking of thin films bonded to elastic-plastic substrates’, Journal of the Mechanics and Physics of Solids 44, 1411–1428.
Bilby, B.A., Cardew, G.E. & Howard, I.C. (1977) ‘Stress intensity factors at the tips of kinked and forked cracks’, Fracture 3, 197–200.
Bower, A.F. (2010) Applied Mechanics of Solids, CRC Press, Boca Raton, FL.
Broek, D. (2012) Elementary Engineering Fracture Mechanics, Springer Science & Business Media, Martinus Nijhoff, The Hague.
Buchanan, G. (1994) Schaum's Outline of Finite Element Analysis,McGraw-Hill Education, New York.
Cao, H.C. & Evans, A.G. (1989) ‘An experimental study of the fracture resistance of bimaterial interfaces’, Mechanics of Materials 7(4), 295–304.
Charalambides, P.G., Cao, H.C., Lund, J. & Evans, A.G. (1990) ‘Development of a test method for measuring the mixed mode fracture resistance of bimaterial interfaces’, Mechanics of Materials 8(4), 269–283.
Charalambides, P.G., Lund, J., Evans, A.G. & McMeeking, R.M. (1989) ‘A test specimen for determining the fracture resistance of bimaterial interfaces’, Journal of Applied Mechanics 56(1), 77–82.
Chen, J. & Bull, S.J. (2010) ‘Approaches to investigate delamination and interfacial toughness in coated systems: An overview’, Journal of Physics D: Applied Physics 44(3), 034001.
Cherepanov, G.P. (1962) ‘The stress state in a heterogeneous plate with slits’, Izvestia AN SSSR, OTN, Mekhan. i Mashin 1, 131–137.
Collino, R.R., Philips, N., Rossol, M., McMeeking, R. & Begley, M.R. (2014) ‘Detachment of compliant thin films adhered to stiff substrates via Van der Waals interactions’, Proceedings of the Royal Society: Interface 11, 20140453.
Comninou, M. (1977) ‘The interface crack’, Journal of Applied Mechanics 44(4), 631–636.
Cotterell, B. & Chen, Z. (2000) ‘Buckling and cracking of thin films on compliant substrates under compression’, International Journal of Fracture 104(2), 169–179.
Cotterell, B. & Rice, J.R. (1980) ‘Slightly curved or kinked cracks’, International Journal of Fracture 16(2), 155–169.
Dauskardt, R.H., Lane, M.,Ma, Q. & Krishna, N. (1998) ‘Adhesion and debonding of multi-layer thin film structures’, Engineering Fracture Mechanics 61(1), 141–162.
Delannay, F. & Warren, P. (1991) ‘On crack interaction and crack density in strain-induced cracking of brittle films on ductile substrates’, Acta Metallurgica et Materialia 39(6), 1061–1072.
Douville, N.J., Li, Z., Takayama, S. & Thouless, M.D. (2011) ‘Fracture of metal coated elastomers’, Soft Matter 7(14), 6493–6500.
Dundurs, J. (1969) ‘Discussion: Edge-bonded dissimilar orthogonal elastic wedges under normal and shear loading (Bogy, D.B., 1968, ASME J. Appl. Mech., 35, pp. 460–466)’, Journal of Applied Mechanics 36(3), 650–652.
Dvorak, G.J. & Laws, N. (1986) ‘Analysis of first ply failure in composite laminates’, Engineering Fracture Mechanics 25(5), 763–770.
Eberl, C., Wang, X., Gianola, D.S., Nguyen, T.D., He, M.Y., Evans, A.G. & Hemker, K.J. (2011) ‘In situ measurement of the toughness of the interface between a thermal barrier coating and a Ni alloy’, Journal of the American Ceramic Society 94(s1), 120–127.
England, A.H. (1965) ‘A crack between dissimilar media’, Journal of Applied Mechanics 32(2), 400–402.
Erdogan, F.O. (1965) ‘Stress distribution in bonded dissimilar materials with cracks’, Journal of Applied Mechanics 32(2), 403–410.
Erdogan, F. & Sih, G. (1963) ‘On the crack extension in plates under plane loading and transverse shear’, Journal of Basic Engineering 85(4), 519–525.
Evans, A.G., Drory, M.D. & Hu, M.S. (1988) ‘The cracking and decohesion of thin films’, Journal of Materials Research 3(05), 1043–1049.
Evans, A.G. & Hutchinson, J.W. (1989) ‘Effects of non-planarity on the mixed mode fracture resistance of bimaterial interfaces’, Acta Metallurgica 37(3), 909–916.
Evans, A.G., Rühle, M., Dalgleish, B.J. & Charalambides, P.G. (1990) ‘The fracture energy of bimaterial interfaces’, Metallurgical Transactions A 21(9), 2419–2429.
Evans, A. & Hutchinson, J. (2007) ‘The mechanics of coating delamination in thermal gradients’, Surface and Coatings Technology 201(18), 7905–7916.
Faou, J.-Y., Parry, G., Grachev, S. & Barthel, E. (2012) ‘How does adhesion induce the formation of telephone cord buckles?’, Physical Review Letters 108(11), 116102.
Faou, J.-Y., Parry, G., Grachev, S. & Barthel, E. (2015) ‘Telephone cord buckles: A relation between wavelength and adhesion’, Journal of the Mechanics and Physics of Solids 75, 93– 103.
Florence, A.L. & Goodier, J.N. (1960) ‘Thermal stresses due to disturbance of uniform heat flow by an insulated ovaloid hole’, Journal of Applied Mechanics 27(4), 635–639.
Freund, L.B. & Suresh, S. (2003) Thin Film Materials, Cambridge University Press, Cambridge.
Gille, G. (1985) ‘Strength of thin films and coatings’, in E., Kaldis, ed., Current Topics in Materials Science, Vol. 12, North Holland, Amsterdam.
Guo, S., Mumm, D., Karlsson, A.M. & Kagawa, Y. (2005) ‘Measurement of interfacial shear mechanical properties in thermal barrier coating systems by a barb pullout method’, Scripta Materialia 53(9), 1043–1048.
Hayashi, K. & Nemat-Nasser, S. (1981) ‘Energy-release rate and crack kinking under combined loading’, Journal of Applied Mechanics 48(3), 520–524.
He, M.-Y., Bartlett, A., Evans, A.G. & Hutchinson, J.W. (1991) ‘Kinking of a crack out of an interface: Role of in-plane stress’, Journal of the American Ceramic Society 74(4), 767–771.
He, M.Y., Evans, A.G. & Hutchinson, J.W. (1994) ‘Crack deflection at an interface between dissimilar elastic materials: Role of residual stresses’, International Journal of Solids and Structures 31(24), 3443–3455.
He, M.-Y. & Hutchinson, J.W. (1989b) ‘Kinking of a crack out of an interface’, Journal of Applied Mechanics 56(2), 270–278.
He, M.-Y. & Hutchinson, J.W. (1989a) ‘Crack deflection at an interface between dissimilar elastic materials’, International Journal of Solids and Structures 25(9), 1053–1067.
Ho, S. & Suo, Z. (1993) ‘Tunneling cracks in constrained layers’, Journal of Applied Mechanics 60(4), 890–894.
Hofinger, I., Oechsner, M., Bahr, H.-A. & Swain, M.V. (1998) ‘Modified four-point bending specimen for determining the interface fracture energy for thin, brittle layers’, International Journal of Fracture 92(3), 213–220.
Hohlfelder, R.J., Luo, H., Vlassak, J.J., Chidsey, C.E. D. & Nix, W.D. (1996) ‘Measuring interfacial fracture toughness with the blister test’, in MRS Proceedings, Vol. 436, Cambridge University Press, Cambridge, p. 115.
Hutchinson, J.W. & Suo, Z. (1992) ‘Mixed mode cracking in layered materials’, Advances in Applied Mechanics 29, 63–191.
Hutchinson, J.W., Thouless, M.D. & Liniger, E.G. (1992) ‘Growth and configurational stability of circular, buckling-driven film delaminations’, Acta Metallurgica et Materialia 40(2), 295–308.
Hutchinson, R.G. & Hutchinson, J.W. (2011) ‘Lifetime assessment for thermal barrier coatings: Tests for measuring mixed mode delamination toughness’, Journal of the American Ceramic Society 94(s1), 85–95.
Jackson, R.W. & Begley, M.R. (2014) ‘Critical cooling rates to avoid transient-driven cracking in thermal barrier coating (TBC) systems’, International Journal of Solids and Structures 51(6), 1364–1374.
Jackson, R.W., Zaleski, E.M., Poerschke, D.L., Hazel, B.T., Begley, M.R. & Levi, C.G. (2015) ‘Interaction of molten silicates with thermal barrier coatings under temperature gradients’, Acta Materialia 89, 396–407.
Jensen, H.M. (1991) ‘The blister test for interface toughness measurement’, Engineering Fracture Mechanics 40(3), 475–486.
Jensen, H.M., Hutchinson, J.W. & Kim, K.-S. (1990) ‘Decohesion of a cut prestressed film on a substrate’, International Journal of Solids and Structures 26(9), 1099–1114.
Jensen, H.M. & Thouless, M.D. (1993) ‘Effects of residual stresses in the blister test’, International Journal of Solids and Structures 30(6), 779–795.
Jorgensen, D.J., Pollock, T.M. & Begley, M.R. (2015) ‘Dynamic response of thin films on substrates subjected to femtosecond laser pulses’, Acta Materialia 84, 136–144.
Kanninen, M.F. & Popelar, C.L. (1985) Advanced Engineering Fracture Mechanics, Oxford University Press, Oxford.
Kardomateas, G.A., Berggreen, C. & Carlsson, L.A. (2013) ‘Energy-release rate and mode mixity of face/core debonds in sandwich beams’, AIAA Journal 51(4), 885–892.
Knott, J.F. (1973) Fundamentals of Fracture Mechanics, Gruppo Italiano Frattura, Butterworth, London.
Kuo, A.-Y. (1990) ‘Effects of crack surface heat conductance on stress intensity factors’, Journal of Applied Mechanics 57(2), 354–358.
Liechti, K.M. & Chai, Y.-S. (1991) ‘Biaxial loading experiments for determining interfacial fracture toughness’, Journal of Applied Mechanics 58(3), 680–687.
Liechti, K.M. & Chai, Y.-S. (1992) ‘Asymmetric shielding in interfacial fracture under in-plane shear’, Journal of Applied Mechanics 59(2), 295–304.
Malyshev, B.M. & Salganik, R.L. (1965) ‘The strength of adhesive joints using the theory of cracks’, International Journal of Fracture Mechanics 1(2), 114–128.
Marthelot, J. (2014) Delamination of thin films, PhD thesis, ESPCI-PSL, University Pierre and Marie Curie, Paris, France.
Marthelot, J., Bico, J., Melo, F. & Roman, B. (2015) ‘A new failure mechanism in thin film by collaborative fracture and delamination: Interacting duos of cracks’, Journal of the Mechanics and Physics of Solids 84, 214–229.
Matos, P.L., McMeeking, R.M., Charlambides, G., Drory, M.D. (1989) ‘A method for calculating stress intensities in bimaterial fracture’, International Journal of Fracture 40, 235– 244.
Mei, H., Landis, C.M. & Huang, R. (2011) ‘Concomitant wrinkling and buckle-delamination of elastic thin films on compliant substrates’, Mechanics of Materials 43(11), 627–642.
Moon, M.-W., Lee, K.-R., Oh, K.-H. & Hutchinson, J.W. (2004) ‘Buckle delamination on patterned substrates’, Acta Materialia 52(10), 3151–3159.
Noijen, S.P.M., van der Sluis, O., Timmermans, P.H. M. & Zhang, G.Q. (2012) ‘A semi-analytic method for crack kinking analysis at isotropic bi-material interfaces’, Engineering Fracture Mechanics 83, 8–25.
Parks, D.M. (1974) ‘A stiffness derivative method finite element technique for determination of crack tip stress intensity factors’, International Journal of Fracture 10, 487–502.
Parry, G., Colin, J., Coupeau, C., Foucher, F., Cimetière, A. & Grilhé, J. (2005) ‘Effect of substrate compliance on the global unilateral post-buckling of coatings: AFM observations and finite element calculations’, Acta Materialia 53(2), 441–447.
Rice, J.R. (1988) ‘Elastic fracture mechanics concepts for interfacial cracks’, Journal of Applied Mechanics 55(1), 98–103.
Rice, J.R. & Sih, G.C. (1965) ‘Plane problems of cracks in dissimilar media’, Journal of Applied Mechanics 32(2), 418–423.
Rice, J.R., Suo, Z. & Wang, J.-S. (1990) ‘Mechanics and thermodynamics of brittle interfacial failure in bimaterial systems’, in M., Rühle, A. G., Evans M. F., Ashby & J. P., Hirth eds., Metal- Ceramic Interfaces, Pergamon Press, Oxford, pp. 269–294.
Shield, T.W. & Kim, K.S. (1992) ‘Beam theory models for thin film segments cohesively bonded to an elastic half space’, International Journal of Solids and Structures 29(9), 1085–1103.
Sih, G.C. (1962) ‘On the singular character of thermal stresses near a crack tip’, Journal of Applied Mechanics 29(3), 587–589.
Sofla, A., Seker, E., Landers, J.P. & Begley, M. R. (2010) ‘PDMS-glass interface adhesion energy determined via comprehensive solutions for thin film bulge/blister tests’, Journal of Applied Mechanics 77(3), 031007.
Sørensen, B.F., Jørgensen, K., Jacobsen, T.K. & Østergaard, R.C. (2006) ‘Dcb-specimen loaded with uneven bending moments’, International Journal of Fracture 141(1–2), 163– 176.
Stringfellow, R.G. & Freund, L.B. (1993) ‘The effect of interfacial friction on the buckledriven spontaneous delamination of a compressed thin film’, International Journal of Solids and Structures 30(10), 1379–1395.
Suga, T., Elssner, G. & Schmauder, S. (1988) ‘Composite parameters and mechanical compatibility of material joints’, Journal of Composite Materials 22(10), 917–934.
Sundaram, S., Lipkin, D., Johnson, C. & Hutchinson, J. (2013) ‘The influence of transient thermal gradients and substrate constraint on delamination of thermal barrier coatings’, Journal of Applied Mechanics 80(1), 011002.
Suo, Z. & Hutchinson, J.W. (1989) ‘Sandwich test specimens for measuring interface crack toughness’, Materials Science and Engineering: A 107, 135–143.
Suo, Z. & Hutchinson, J.W. (1990) ‘Interface crack between two elastic layers’, International Journal of Fracture 43(1), 1–18.
Tada, H., Paris, P.C. & Irwin, G.R. (2000) The Stress Analysis of Cracks Handbook 3rd rev. ed., ASME Press, New York.
Théry, P.-Y., Poulain, M., Dupeux, M. & Braccini, M. (2009) ‘Spallation of two thermal barrier coating systems: Experimental study of adhesion and energetic approach to lifetime during cyclic oxidation’, Journal of Materials Science 44(7), 1726–1733.
Thouless, M.D. (1990) ‘Crack spacing in brittle films on elastic substrates’, Journal of the American Ceramic Society 73(7), 2144–2146.
Thouless, M.D., Li, Z., Douville, N.J. & Takayama, S. (2011) ‘Periodic cracking of films supported on compliant substrates’, Journal of the Mechanics and Physics of Solids 59(9), 1927–1937.
Tvergaard, V. & Hutchinson, J.W. (1993) ‘The influence of plasticity on mixed mode interface toughness’, Journal of the Mechanics and Physics of Solids 41(6), 1119–1135.
Tvergaard, V., Xia, Z.C. & Hutchinson, J.W. (1993) ‘Cracking due to localized hot shock’, Journal of the American Ceramic Society 76(3), 729–736.
Vasinonta, A. & Beuth, J.L. (2001) ‘Measurement of interfacial toughness in thermal barrier coating systems by indentation’, Engineering Fracture Mechanics 68(7), 843–860.
Vaunois, J.R. (2014) Modèlisation de la durèe de vie des barrières thermiques, par le dèveloppement et l'exploitation d'essais d'adhèrence, PhD thesis, Materials, Universitè de Grenoble.
Vaunois, J.-R., Poulain, M., Kanoute, P. & Chaboche, J.-L. (2016) ‘Development of bending tests for near shear mode interfacial toughness measurement of eb-pvd thermal barrier coatings’, Engineering Fracture Mechanics, to appear.
Wang, J.-S. & Suo, Z. (1990) ‘Experimental determination of interfacial toughness curves using Brazil-nut-sandwiches’, Acta Metallurgica et Materialia 38(7), 1279–1290.
Williams, M.L. (1959) ‘The stresses around a fault or crack in dissimilar media’, Bulletin of the Seismological Society of America 49(2), 199–204.
Wolfram Research (2016) Mathematica v. 11. Wolfram Research Inc.
Xia, Z.C. & Hutchinson, J.W. (2000) ‘Crack patterns in thin films’, Journal of the Mechanics and Physics of Solids 48(6), 1107–1131.
Xue, Z., Evans, A. & Hutchinson, J. (2009) ‘Delamination susceptibility of coatings under high thermal flux’, Journal of Applied Mechanics 76(4), 041008.
Ye, T., Suo, Z. & Evans, A.G. (1992) ‘Thin film cracking and the roles of substrate and interface’, International Journal of Solids and Structures 29(21), 2639–2648.
Yu, H.-H., He, M.-Y. & Hutchinson, J.W. (2001) ‘Edge effects in thin film delamination’, Acta Materialia 49(1), 93–107.
Yu, H.-H. & Hutchinson, J.W. (2002) ‘Influence of substrate compliance on buckling delamination of thin films’, International Journal of Fracture 113(1), 39–55.
Yu, H.-H. & Hutchinson, J.W. (2003) ‘Delamination of thin film strips’, Thin Solid Films 423(1), 54–63.
Zak, A.R. & Williams, M.L. (1963) ‘Crack point stress singularities at a bi-material interface’, Journal of Applied Mechanics 30(1), 142–143.
Zheng, J. & Sitaraman, S.K. (2007) ‘Fixtureless superlayer-driven delamination test for nanoscale thin-film interfaces’, Thin Solid Films 515(11), 4709–4716.
Zhuk, A.V., Evans, A.G., Hutchinson, J.W. & Whitesides, G.M. (1998) ‘The adhesion energy between polymer thin films and self-assembled monolayers’, Journal of Materials Research 13(12), 3555–3564.

Metrics

Full text views

Total number of HTML views: 0
Total number of PDF views: 0 *
Loading metrics...

Book summary page views

Total views: 0 *
Loading metrics...

* Views captured on Cambridge Core between #date#. This data will be updated every 24 hours.

Usage data cannot currently be displayed.